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Home My WebLink AboutB15-3151SEE HOOD DETAIL AT FOR EXHAUST TERMIN Le pbfiaiA We14 iv%Spei ion Prior to wraPpirl� \ field appl►cd Duct wrap mks? beP�ctEGt, Provide 3A+ irstal6 ort Sped at t�,c �;,hL of peCNOA 20 G>,VELD&D-DUCT ,.--3M FIRE BARRIER DUCT WRAP 615+ INSTALLED PER MANUF. SPECIFCATI❑NS SECTION 9 FIGURE 7A `3M FIRE BARRIER DUCT WRAP 615+ INSTALLED PER MANUF, SPECIFCATIONS SECTION 10 FIGURE 18 MAKE UP AIRS 1 2658 CFM UL APPROVED PERMIT#PI�_-31,31 ALUMINUM BAFFLE QD U CEILING FILTER E CRanDEVEIOPry�ENT BUTTE CODE CEWED FOR sERvcE. 'OUNTY DATE ?O—�MPL/ANCE V 2 2 2016 EXHAUST HOOD 2813 CFMY VELOPMENT 3' STANDOFF SErZVI('ES r -l -l -BACK WALL OVER STOVE H111D DETAIL AT CEILING SCALE, 1'=1'-0' 7' EXHAUST FAN WELDED CONNECTION L40 Ail frost R00f to oust lit 3M FIR>r' RAP 615+ INSTALLED PER MANUF. SPECIFCATIONS SECTI❑N 8 FIGURE 4 3M FIRE BARRIER DUCT WRAP 615+ INSTALLED PER MANUF, SPECIFCATI❑NS SECTION 9 FIGURE 7A f0'r,�n froom• anY a%r in`IaKG L _ � 24 GA. METAL STAND ROOF V SEE HOOD DETAIL AT CEILING FOR EXHAUST HOOD DETAILS PERMIT # H 111 D DETAIL A T R❑❑ F BUl-TE C RNN PMENT D�/ELOSERVIC SCALE, 1'=1'=0' CODECOMPLANCE Es DATE -- - - BY Air Conditioning and Heating 5655 ALMOND STREET PARADISE, CALIFORNIA 95969 Contractors License No. 343346 Phone: (530) 877-8881 Exhaust Baffle Filter CFM Worksheet for Shortrid_ge VelGrid Job Number= Job Name= UPPER RIDGE SEVENTH DAY ADVENTST CHURCH— rev. 5 Hood Number 1 Information Model D Length = Notes:' Filter #1 Filter #2 Filter #3 Filter #4 Filter #5 Filter #6 Filter #7 Filter #8 Filter #9 Filter #10 Fitter #11 Total CFM Filter Size 6X,14JNo Filter No Filter w No Filter I wNo Filter No Filter No Fliter ♦ No Filter ♦. No Filter ♦ I No Filter No Filter No Filter ,Velocity /O '3 CFM k . CFM 0' 0 0 Hood Number 21nformation Model = Length = Notes: Filter #1 Filter #2 Filter #3 Filter #4 Filter #5 Filter #6 Filter #7 Filter #8 Filter #9 ". Filter #10' Filter #11 Total CFM Filter Size No Fliter No Filter No Fliter No Filter ♦ No Fliter Na Filter No Filter w No Filter w No Fliter No Filter No Filter Velocit i— 8 O iT�P s No Fliter ♦ No Filter No Filter No Filter No Filter No Fliter .No Filter. No Fliter NoFliter No Filter CFM , No Filter s No Filter Hood Number 3 Information Model = Length =. Notes: Filter #1 Filter #2 Filter #3 Filter #4 Filter #5 Filter #6• Filter #7 Filter 48 Filter #9 Filter #10 Filter #11 Total CFM Filter Size ; No Filter ♦ No Fliter ♦ No Filter No Filter No Filter No Filter No Fliter .No Filter. No Fliter NoFliter No Filter Vel&lty No Filter s No Filter No Filter No Filter CFM 0' 0 0 .0 0 0 0 0 0 0 0 0 Hood Number 4 Information Model = Length= Notes: Filter #1 ' Filter #2 Filter #3 Filter #Jt Filter #5 Filter #6 Oilter #7 Filter #8' Filter #9 Filter #10: Filter. #41 Total CFM Fliter Size No Fliter ♦ Velocity No Filter s No Filter No Filter No Filter No Filter No Filter No Filter w No Filter No Filter No Filter - CFM 0 0 0 F 0 0 0 0 0 0 0 0 0 Total Exhasut CFM's = 0 CFM P/N 87-12 April 2009 TM Wet Chemical Fire Suppression System i 1 QQRESSlpvS COQ. �- 46297 Design, Inst Operatioi Maintenancf LISTED UL E)(3559 ULC Ell s �Kidde Fire Systems A UTC Fire & Security Company Items Parameters Maximum Hazard Area 28 in. x 28 in. (711 mm x 711 mm) Nozzle Aim Midpoint of Hazard Area Nozzle,Location — Anywhere within the area of a' 20 in. (508 mm) Min:' circle generated by a 9 in. (229 mm) radius about the midpoint 42 in. (1067; mm) Max. .. Note: Shape of burner not important. e ` i • 1, i. ... • - X 18 in. (457 mm) DIA. 42 in. (1067 mm) MAX. - (FROM TOP OF RANGE) , A'R' NOZZLE MAY BE - I LOCATED ANYWHERE WITHIN 'M1> THE SHADED AREA 20 In. (508 mm) MIN. _ fAIM POINT: MIDPOINT OF j x (FROM TOP OF HAZARD AREA •RANGE) - i 28 In. (711 mm) 14 in. (356 mm) MAX. " MAX. HAZARD BURNER CENTERLINE - AREA LENGTH i TO CENTERLINE 14 in. (356 mm) MAX. ` + BURNER CENTERLINE i TO CENTERLINE , • +' y A -� S - �" �--=- 28 in. (711 mm) MAX. `'• HAZARD AREA WIDTH •,r Figure 3-10. R Nozzle Coverage for. a '4 -Burner Range aa� y P/N 87-122000-001 " 3-15Jt April 2009 W� System Design 3-4.20 Griddle — Flat Cooking Surface (With or without Raised Ribs) Table 3-26. ADP Nozzle Coverage Area Items Parameters Maximum Hazard Area 30 in. x 42 in. (762 mm x 1067 mm) Nozzle Aim At a point 3 in. (76 mm) from the midpoint of hazard area Nozzle Location — any point on the perimeter of 13 in. (330 mm) Min. appliance 48 in. (1219 mm) Max. Note: Positioning the nozzle directly over the appliance is not permitted. 30 in (762 m MAX 42 in. (1067 mm) MAX. 48 in. (1219 mm) MAX. TOP OF APPLIANCE AIM POINT: 3 in. (76 mm) RADIUS FROM THE MIDPOINT OF HAZARD AREA Figure -3-22. Griddle - Flat Cooking Surface P/N 87-122000-001 3-27 April 2009 `y SVstoim Design Y 4 ft. NOZZLE " (1.2 m) r DUCT 4 ft. DUCT ® 4 ft. (1.2 m) (1.2 m) NOZZLE 10 ft. (3 m) / 4 ft. (1.2 m)�/ 20 ft. (6 m) I,/ NOZZLE IIS✓ "V" FILTER BANK COVERAGE "V" FILTER BANK COVERAGE 10 ft. (3 m) PLENUM 20 ft. (6 m) PLENUM 314 H QUO NOZZLE tH f 1 "V" FILTER BANK COVERAGE (END VIEW) . i 4 ft. NOZZLE SINGLE FILTER BANK COVERAGE NOZZLE NOZZLE 4 ft. (1.2 n o 4 ft. (1.2 m) 131 I 20 ft. / (6 m) I SINGLE FILTER BANK COVERAGE 10 ft. (3 m) PLENUM 20 ft. (6 m) PLENUM ♦11/3 W14- 3/4 H� — 7f' ' i H I♦ W ♦I SINGLE BANK FILTER ' COVERAGE (END VIEW) Figure.3-28. ADP Protection Nozzle, P/N 87-120011-001 April 2009 P 3-34 P/N 87-122000-001 4. Use 1/2" threaded rod to hang the AC-PSP. Install the threaded rod and angle that will be used to hang the assembly from the ceiling joists. Drill 9/16" holes as needed in the-angle for the threaded rod. Be sure to line up with the welded-on angle mounting brackets on the AC-PSP. 5. Peel the protective plastic coating on the hood down below where the bottom edge of the AC- PSP will rest against the hood so if does not remain behind the AC-PSP. 6. Move the AC-PSP into position as indicated by the project submittal drawings; lining up* the top edge of the AC-PSP with the top edge of the hood. Remove the protective plastic coating,from the back of the AC-PSP. See Figure 13a and 13b. 7. Install the threaded. rod into the AC-PSP hanging angles and use heavy-duty'nuts to secure the connection. Adjust tension on hanging rods to position AC-PSP so it fits flush with-the-hood. 8. Caulk the seams between the hood(s) and the AC-PSP assembly, as well as between..,adjacent AC-PSP assemblies (if applicable) after the hood(s) and hood accessories have b'eewinstalled. AC-PSP Installation - ur m / n -n0""! 3. 0'�+ AC -PSP Installation Figure 13A , 7/2' T AOEO R® / W OURS Figure 13B 21 . i Wrapper (Enclosure Panel) Installation 1. Unpack the wrapper panels from the shipping container, being very careful not to dent or scratch the panels.. NOTE: Report any damage to the delivering freight carrier and' file a claim if appropriate. 2. Locate one of the side wrapper panels and position it on the hood so that the 1/2° flange on the bottom of the panel slips underneath the side channel on top of the hood. See Figure 14A: Wrapper Detail. NOTE: A-notchwill have to be cut on the wrapper flange using shears' (tiri snips) where interference occurs, where applicable. See Figure1413: Top Hood Seam Detail. 3. Press fit panel into place,until wrapper face is flush with hood face. Screw or pop -rivet. wrapper to the side channel and wall. See Figure 14C: Wrapper Detail and Rear Wall Attachment. 4. Locate front wrapper panel. Position its lower 1/2" flange under front channel on hood and slide panel into position, so that the end of front panel is behind the 90 degree bend of the side panel. See Figure 14D: Front Comer Assembly. Once in place, press fit the lower flange of the front panel into the front channel in order to have wrapper face flush with the front of the hood. Screw or pop -rivet bottom of front panel to the front channel. 5. Drill appropriate holes and rivet front to side wrapper panel. See Figure 14D: Front Comer Assembly. 6. If multiple panels are used, a stainless trim piece will be provided to attach multiple panels together (i.e. hood is side to side, hood is back to back to another, or the wrapper length exceeds 16 feet). Attach the'pariels by slipping them behind the stainless trim and fastening with screws or rivets. See Figure 15: NOTE: Trim will have to be cut to fit. In most instances, trim should extend from bottom of hood to top of wrapper panel. 7. Locate the other side panel. Repeat steps.2 and 3. Attach to front wrapper panel as instructed in step 4. NOTE: In most instances where hood is located against a side wall, fasten the front wrapper panel to the wall. See Figure 14E: Side Wall Attachment. 8. Caulk all gaps and seams after the hood(s) and hood accessories have been installed. Wrapper Detail WRAPPER FACTORY MOUNTED CHANNEL SCREW OR POP -RIVET POSITI❑N BOTTOM TOP OF HOOD 1/2' FLANGE OF WRAPPER UNDER CHANNEL Figure 14A 22 SIDE OF HOOD Top Hood Seam Detail (Not on all models) Figure 14B Rear Wall Attachment Figure 14C 23 Front Comer Assembly Side Wall Attachment PLACE FRONT PANEL UNDER SO DEGREE BEND OF !M.',E PANEL A.%:D SCREV OR POP -RIVET INTO POSITION: SIDE WRAPPER PANEL STAINLESS POP -RIVETS BY OTHERS FIELD DRILLED HOLES FOR. POP -RIVETS - FRONT ;RAPPER PANEL Figure 14D FIELD SUPPLIED I \� ANGLE _ I INSIDE OF FRONT PANEL FASTEN FRONT WRAPPER TO WALL Figure 14E 24 M II F_ PANEL FACES ARE FLUSH WITH HOOD AND POP RIVET OR SCREW PANELS TO CHANNEL w Figure 15 PPER PANELS NGED FOR IDITY WRAPPER END IPY HOOD 25 a . Completed Wrapper Assembly ' y INSTALLER TO FASTEN WRAPPER TO FACTORY WRAPPER PANELS CHANNEL FLANGED FOR RIGIDITY WALL -- WRAPPER END t WRAPPER FRONT CANOPY HOOD PRESS FIT UNTIL t PANEL FACES ARE FLUSH s WITH HOOD AND POP RIVET OR SCREW PANELS TO CHANNEL ` r Completed Wrapper Assembly on End -to -End Hoods ' F_ PANEL FACES ARE FLUSH WITH HOOD AND POP RIVET OR SCREW PANELS TO CHANNEL w Figure 15 PPER PANELS NGED FOR IDITY WRAPPER END IPY HOOD r 25 a . r End -panel Installation 1. Unpack the end-panel(s) from the shipping container, being very careful not to dent or scratch the panels. NOTE: Report any damage to the delivering freight carrier and file a claim if appropriate. 2. Refer to the project submittal drawings to determine mounting location. 3. Position the end panel with the kinked top located flush against the inside of the hood end and the rear flange located flush against the rear wall and facing toward the interior of the hood. Refer to Figure 16. 4. Attach the top edge of the end -panel to the end of the hood using the acorn nuts provided. Hand tighten each acorn nut, then use a wrench to add an additional 1/4 turn — do not over tighten. 5. Secure the rear flange to the wall using stainless steel sheet metal screws, being sure to keep the end panel straight vertically. 6. Caulk all seams between the end -panel and the hood after the hood(s) and hood accessories have been installed. End panel Installation (Hoods with Hems on Ends) Figure 16A End panel Installation (Hoods with Flanges on Ends) Figure 16B' 26 Quarter End panel Installation 1. Refer to Figure 17. 2. Follow steps 1 through 6 of the end panel Installation instructions. Quarter End panel Installation (Hoods with Hems on Ends) Figure 17A Quarter End panel Installation (Hoods with Flanges on Ends) Figure 17B 27 Insulated End panel Installation 1. Refer to Figure 18. 2. Follow steps 1 through 6 of the end -panel Installation instructions. Insulated End panel Installation (Hoods with Hems on Ends) Figure 18A Insulated End panel Installation (Hoods with Flanges on Ends) Figure 18B 28 Vertical End panel Installation 1. Refer to Figure 20. 2. Follow steps 1 & 2 of the end -panel Installation instructions. 3. Position the end panel with the top located flush against the bottom of the hood.end.and the rear flange located flush against the rear wall and facing toward the interior of the -hood. Studs•on bottom of hood ends should align with slots on top of vertical end panel. Refer to Figure%20.. 4.' Adjust legs to create slight tension between the vertical end panel and bottom.o.f-hood. Confirm that the top side of the vertical end panel is flush with the bottom of the hood. 5. Secure the rear flange to the wall using stainless steel sheet metal screws,.being=sure;to keep the end panel straight vertically. 6. Caulk all seams between the vertical end panel and the hood after the hood(s) and!hood- accessories have been installed. Vertical End panel Installation (Hoods with Flanges on Ends) Figure 20 29 Backsplash Installation 1. Unpack the backsplash panels from the shipping container, being very careful not to dent or scratch the outer surface. NOTE: Report any damage to the delivering freight carrier and file a claim if appropriate. 2. Refer to the project submittal drawings to determine mounting orientation (vertical or horizontal) and mounting location. If panels intended for the same wall are of different widths, position them in a symmetrical arrangement. 3. Determine whether or not cutouts are required to accommodate electrical outlets, pipes, etc. and make appropriate cutouts being careful not to crease the backsplash panels. 4. Secure panels and trim pieces to the wall using construction' adhesive. See Figure 19. Standard Backsplash Figure 21 30 Insulated Backsplash Installation 1. Follow steps 1 through 3 of the Backsplash Installation instructions. 2. Slide the top flange behind the lower rear edge of the hood. Secure,the�bottom flange to the wall using stainless steel sheet metal screws. See Figure 20. 3. If there are multiple insulated backsplash sections, install the others now. 4. Caulk the seams between the wall -and the insulated•backsplash panel.after,thefhood(s) and -hood accessories have been installed. Insulated Backsplash Figure 22 31 TOP FLANGE BEHIND REAR EDGE OF HOOD L' STAINLESS STEEL BACKSPLASH INSULATED WITH I'THICK DUCTBOARD WITH FOIL BACKENG OPERATION Commercial kitchen ventilation hoods are intended to be used in conjunction with ductwork and fans, which have been properly sized and properly installed in accordance with manufacturer's specifications and local code requirements. Before turning on cooking equipment; make sure that the make-up air and exhaust fans are on. Leave fans on for at least 30 minutes after cooking equipment is shut off. Clean hood as needed to comply with local code requirements and as directed in the Maintenance section of this manual. Performance Evaluation A performance evaluation of the system can be performed only after all of the following items have been verified: 1. All fans are operational and rotations visually verified by observation of the arrows stamped on them. 2. All filters are in place. 3. Equipment under the hood is in place and operational. 4. HVAC units are in place and operational with blowers operating correctly. Guidelines before Beginning The testing and balancing of a system is necessaryto ensure proper and efficient -operation of the system as it was designed. In any building where effluent and hot air is removed, the mass of air must be replaced to maintain a constant pressure in the space. Any change in the pressure differential between inside and outside air will in some way affect the operation of a system; most commonly that.affect is a negative one. A test and balance, as well as the simple performance test in International Mechanical Code Section 507.16.1 should be.included in all jobs; code inspectors are increasingly enforcing these requirements. Requirements in the 20'06 IMC, which is currently effective in most parts of the United States, are as follows: "507.16 Performance test. A performance test shall be conducted upon completion and before Final approval of the installation of a ventilation system serving commercial cooking appliances. The test shall verify the rate of exhaust airflow required by Section 507.13, makeup airflow required by Section 508, and proper operation as specified in this chapter. The permit holder shall furnish the necessary test equipment and devices required to perform the tests. 507.16.1 Capture and containment test. The permit holder shall verify capture and containment performance of the exhaust system. This field test shall be conducted with all appliances under the hood at operating temperatures, with all sources of outdoor air providing makeup air for the hood operating and with all sources of recirculated air providing conditioning for the space in which the hood is operating. Capture and containment shall be verified visually by observing smoke or steam produced by actual or simulated cooking, such as with smoke candles, smoke puffers, etc." The simplest means of doing the performance test is using a T -T puffer from www.evhill.com. Activate the puffer and use it to trace effluent around the entire perimeter of the hood, emitting smoke every few inches under the lower edges of the hood. 32 Calculating Make-up Air CFM with -a Shortridge Instrument and Spreadsheet 1. Use the Velgrid mode of the Shortridge instrument to measure supply.air velocity. Make sure to take measurements every twelve (12) inches along the -length of the PSP. 2. Locate the appropriate Excel spreadsheet for the PSP/Supply velocity and record all necessary 'data. This spreadsheet will calculate the total supply CFM for the hood. 3. The spreadsheet is located on the manufacturer's website. Calculating Make-up Air CFM without a Shortridge Instrument 1. Compute the open area of the supply plenum of the hood. This area. must be calculated at the same plane that velocity readings are taken. Area can be calculated using the following formula: Area (ft2) = Length (ft) x Width (ft) If both the length and width are measured in inches, use the following formula: Area (ft2) = Length (in) x Width (in) / 144 2. Record velocity of air through supply openings from,left to right on raw. data sheet. 3. Compute and record average velocity through supply. openings. 4. Compute and record CFM through supply openings. CFM = Free area x Average Velocity 5. Compute total CFM through all supply openings for -each hood. Calculating Exhaust Air CFM with a Shortridge Instrument and Spreadsheet 1. Use the Velgrid mode of the Shortridge instrument to measure the velocity at each'filter. . 2. Locate the appropriate Excel spreadsheet for the exhaust velocity and record all necessary data. This spreadsheet will calculate the total exhaust CFM for the, hood. Calculating Exhaust CFM without a Shortridge Instrument 1. Record filter sizes of each hood on raw data sheet. 2. Compute free area of the,filters. Examples: 16"x16" = 1404 = 1.36 ft2 10"x20" = 8x18 = 1.00 ft2 12"x16"= 10x14=0.97 ft2 3. Record'velocity of exhaust gases through filters starting top left to right (5 reading/ filter).. 4. Find average velocity through each filter. 5. Compute CFM throughteach filter. CFM = Free area x Average Velocity 6. Total the exhaust CFMforeach hood. 7. Multiply total exhaust CFM x 0.78 (this is the K factor necessary when using the EDRA velometer). 34 External Factors which may affect Hood Performance 1. HVAC units are generally specified to supply 25% outside air (OA) to the room ventilation. If RTU's are not supplying the proper amount of OA to thebuilding; then negative pressure will exist. 2. HVAC return grilles located close to a hood can -cause performance. problems. The return -grille competes with the hood to capture air -in the -room. For. example, a,return•grille fora 10-ton,°HVAC unit can draw anywhere from 3000ito 4000 CFM. This is equivalent:to the exhaust -of a 10' to 1'3' canopy hood. As a result; a. return air. grillelocated within>six feet,(6')-of,the,,hoodicamhave-a serious effect on the capture ability of the hood. 3. HVAC diffusers located near a hood can create flows-in'the room that -detract -from the. capture ability of the hood. If the HVAC diffuser bounces -.air off the -front of the- hood or directs air along the hood and past the end, the air flow created can draw smoke and contaminants out:of the hood. Using a Shortridge Instrument The Shortridge is a sophisticated instrument that, with its built-in features,-is-basically:a self-contained test and balance kit. It has a "velocity grid" for filter face readings, a "velocity probe" for ductwork readings, a "differential pressure" function to check room pressure and static pressure, as well:as a "temperature probe" so it can calculate accurate values: based. on varying temperature (most•equipment -assumes standard temperature and pressure), and many other useful features. Hood Information To calculate the CFM, the following information must first be acquired: 1. Hood size and length 2. Filter size and length 3. PSP width and length Measuring Hood Static and Room Pressure Static Pressure: 1. Measure hood static pressure at exhaust collar using the Shortridge instrument. Static Pressure = Room Pressure: For an exhaust hood to work properly, the kitchen should be at a slight negative pressure to the dining area (caused by its air removal) and the building overall.slightly positive. The dining room should be a slight positive to the outdoors and the kitchen +0.02" w.c. or about 300 CFM positive. This will keep dust and bugs outside and doors will be easy to open. The kitchen should be 'a slight negative to the dining room to keep the odors in the kitchen. The kitchen should be balanced to slightly negative, 0" to -0.02" w.c., to the dining room. Generally, if there is not enough negative, or if there is positive pressure there will be smoke roll out from the hood that occurs due to the wind currents from people moving around in the area, while if there is too much negative, there becomes a pressure problem on the-building(opening doors, drafts, hot water heaters, etc.) 1. Measure room static pressure using the Shortridge instrument. Adjust the supply fan to set room to 0.02" negative to dining area. Room Pressure = 33 Troubleshooting The following table lists causes and corrective actions for possible problems with exhaust hoods. Review this list prior to consulting manufacturer. Troubleshooting Chart Problem Potential Cause Corrective Action Smoke is not being captured/Low Exhaust Filters are clogged Clean filters Extreme negative pressure in space Increase MUA Quantity to balance building Exhaust Fan operating in incorrect direction Check motor wiring to wiring diagram located on fan motor Hood overhang on appliance is not correct Hood should overhang cooking appliances adequately Exhaust airflow too low Increase.exhaust fan RPM/HP Exhaust Duct Static Pressure higher than design Increase exhaust fan RPM/HP or have ductwork re -worked No Exhaust Exhaust Fan not running Turn fan disconnect on Check fan belts Check circuit breaker/vofta e Exhaust Fan running, backwards Wheel should turn per rotation arrow on fan 3 Phase Motor direction may be reversed -by switching'any 7leads 1 Phase•Motors must.be wired per their •label . Fan is,on incorrect hood Make sure electrical package. is the correct fan No Make -Up Air Make -Up Air Fan not running .,controlling Turn Fan disconnect on Check fan belts.' Check circuit breaker/voltage Make -Up Air Damper closed Ensure Blades open on dam er Make -Up Air Fan running backwards Wheel should turn per -rotation arrow on fan 3 Phase Motor direction may be reversed by switching any 2leads 1 Phase Motors must be wired -per their label Make -Up Air Duct Static Pressure higher than design Eliminate flexible ductwork and remove number of elbows in duct. Clogged Make -Up Air Filters Clean filters Fire System activated or not armed Microswitch on Fire System is keeping make-up air from operating and fire system must be armed Exhaust/Make-Up Air Motor cycles on and off Motor Over-amping Make sure motor amperage is below FLA of motor label Ensure motor wiring is adequately sized Exhaust air temperature too high Increase exhaust airflow, or use higher temperature rated motor Grease does not drain Grease trough full Clean grease trough behind hood fitters Grease dripping from hood Hood not being cleaned often enough Clean surface of hobd•more frequently Exhaust rate too low Speed upiexhaust fan. Hood is vibrating Vibrating Exhaust or MUA Fan Find source of vibration in fans and correct (Often times.a rag or other debris will lie in exhaust fan wheel Light Globes are full of fluid Duct Leak above hood Check ductwork or fan to roof connection for leaks and seal where necessary Adjustments 1. A hood with multiple risers should be balanced according to the cooking load beneath it. For example, if a hood with multiple risers has a charbroiler in the center and several ovens on the =ends, the risers should be evenly balanced. This will achieve the most efficient contaminant capture. 2. Perforated supply plenums discharging air around the.hood should be set to the designed discharge velocity. 3. .When fan pulleys are adjusted, belts�should then -be re -checked for correct'tension and an amperage reading should be taken on the motor to make certain it is not overloaded. 4. The prime objective of balancing is to ensure that each hood will capture all the contaminants produced by the equipment it covers without causing undesirable conditions in the kitchen (i.e. excessive negative pressure, excessive quantities of hot or cold air,in the kitchen, etc.) If problems occur, then refer to the Troubleshooting Section of this manual. Conclusion 1. Compare specified data to the data recorded. Adjust exhaust as necessary using adjustable pulley on fan.'Adjust supply.as necessary using dampers on supply risers and adjustable pulley on supply fan. 2. After setting hoods to specified data, the room parameters should be checked. 3. If room parameters are not acceptable yet, the hood can be modified to improve them without decreasing hood performance. This is an acceptable condition. 4. Use a smoke bomb to verify. that the hood captures adequately. This can be your final verification. Complete Equipment List for Performance Evaluations • Closed End Wrenches (9/16,'/, 7/16, 3/8, 5/16,'/4) • Socket Set & Ratchet (9/16, '/, 7/16, 3/8, 5/16, '/4) • Extension for Ratchet • Cheater Bar • Screwdrivers (Phillips & Standard, Short & Long) • Adjustable Wrenches (Large & Small) 5/32" 9" Long Allen Wrench • Multi -key Hex Set (Standard Assortment) • Tape Measure, Hammers (Hard & Soft) • 2 -Channel Locks • Vise -Grip Pliers (Medium Size) • Shortridge Air Multimeter • Velometer or similar unit, Edra 5LV or Davis LCA6000 recommended • Manometer or similar unit, Dwyer Magnehelic Model #2000-00 recommended • Work Gloves 6' Step'Ladder • 20' Extension Ladder • Tachometer (Mechanical) Amprobe (Volt & Amp Meter) 35 MAINTENANCE . To guarantee trouble free operation of this hood, the manufacturer suggests following these guidelines. Most,problems associated with hoods are directly related to poor service and.maintenance such as not replacing or cleaning filters. y Please record any maintenance or service performed on this fan in the documentation section located at the end of this manual. General Maintenance 1. Proper operation of the -hood depends on how well the hood is maintained. All surfaces should . be kept free'of grease build-up for sanitation reasons and to reduce the risk -of -fire. 2. Grease filters must always be installed and clean to reduce build-up of grease in the exhaust duct and to allow for proper exhaust airflow. ' . 3. Maintain'all belts, motors, and electrical connections on fans attached to the hood. Ensure MUA filters are kept clean and there are no leaks in MUA ductwork. Daily Maintenance ; .. 1. Remove the grease baffle filters and clean in a dishwasher or soak_ sink daily. ' 2. Empty and clean grease drain and grease collection cups. 3. Carefully wipe away gritty substances clinging to stainless steel surfaces to avoid scratching. 4. Dilute '/ cup of laundry detergent (e.g. Tide) with one (1) gallon of warm water. 5. Soak a clean cloth in the water detergent solution and wring out the excess water. 6. Wipe the hood surfaces moving in the direction of the grain and periodically rinsing cloth in detergent solution. 7. Using a different clean cloth soaked in clean warm water, wipe the hood surfaces to remove all traces of the detergent solution. " 8. Wipe hood surfaces dry with a clean, dry cloth. Clean the hood temperature sensor in riser if 'equipped with one. I 9. Reapply stainless steel polish. REV--.R .a-ctww.. y ""!t^'y +nrs s -::yam .Ka+•ranas:e:.r. _' 4 w-..��,.. j.ca.s' of the abovesr�bstances can corrode,sta mess, 't 'EQ, Quarterly Maintenance , 1. Inspect the unit and duct for grease or air leaks and repair leaks where required. 2. Clean ductwork attached to hood to prevent a mass`accumulation of grease. K 4 � 37 • r i Basic Hanging Angle . 1/2' DIA. ALL THREAD R❑D STEEL HANGING =ANGLE CONNECTED T❑ R❑❑F J❑IST THR❑UGH ANOTHER , HANGING ANGLE 1/2' DIA. HEAVY DUTY NUT AND WASHER - ❑NE ABOVE AND ❑NE $ELOW HANGING ANGLE e R❑D, NUTS, AND WASHERS T❑ BE' SUPPLIED BY INSTALLING CONTRACTOR HANGING ANGLE,IS PRE—PUNCHED AT FACTORY + Figure 2A . Full Length Hanging Angle STEEL HANGING A 1/2' DIA, ALL THREAD ROD CONNECTED T❑ R❑❑F JOIST . THR❑UGH ANOTHER ,. HANGING ANGLE 1/2' DIA, HEAVY DUTY NUT AND WASHER - ONE ABOVE AND ONE .BELOW HANGING ANGLE ROD, NUTS, AND WASHERS T❑ BE SUPPLIED -BY INSTALLING CONTRACTOR HANGING ANGLE IS PRE -PUNCHED AT EACH END AT FACTORY Figure 2B r + 9 Corner Hanging Angle 1/2' DIA, ALL THREAI CONNECTED TO ROOF THROUGH ANOTHER HANGING ANGLE nTr _L HANGING ANGLE 1/2' DIA, HEAVY DUTY NUT AND WASHER - ONE ABOVE D ONE BELOW HANGING ANGLE ROD, NUTS, AND WASHERS TO BE SUPPLIED BY,. INSTALLING CONTRACTOR HANGING ANGLE IS PRE -PUNCHED AT FACTORY Figure 2C PSP Hanging Angle i/2' ' DIA, rTl lr,�Ar "^^ CONNECTED THROUGH HANGING STEEL HANGING ANGLE )IA, HEAVY DUTY NUT `ASHER - ONE ABOVE BELOW HANGING ANGLE ROD, NUTS, AND WASHERS TO BE SUPPLIED BY INSTALLING CONTRACTOR HANGING ANGLE IS PRE—PUNCHED AT FACTORY Figure 2D 10 Side View of Typical Hood 1/2' SHORTER THAN Y-1/2` � DIMENSION 'X' BELOW Y SIDE VIEW OF IYHIGAL HUUD Figure 3 End -to -End Hoods SUPPORT STRUCTURE BY OTHERS FACTORY HANGING ANGLE The following is a step-by-step procedure for installation of end-to-end ventilation hoods. Refer to Figures 4 and 5. 1. Follow steps 1 through 10 of the Installation of a Single Hood section for each hood. 2. Adjust tension on hanging rods to position hoods so they fit flush with each other as shown in Figure 4. 3. Bolt the top of the hoods together. See Figure 5. 4. Once all of the hoods are hung, follow steps 11 through 19 of the Installation of a Single Hood section. 5. NOTE: Hoods having more than a 1/8" gap between them must be repositioned so that gap between hoods is <= 1/8". Run a bead >=1/8" of silicone sealant along the lower horizontal seam of the two hoods. Slip the U -channel trim, if applicable, over the seam as shown in Figure 4. Tape can be used to hold the U -channel in place until the silicone cures. U -channel is not required on hoods with Flanged ends. 6. Run a bead of the same silicone sealant along the front vertical seam between the two hoods. Slip the T -strip trim between the hoods if applicable. See Figure 5. T Strip is not required on hoods with flanged ends and fully welded, ground, and polished comers. 7. Proceed with steps 20 through 23 of the Installation of a Single Hood section. Hanging Detail for Multiple Hood Models Hung End -to -End (Hemmed Ends) LET UP ON TENSIN I I THREADED I ( \ SLIGHTLY TO JOISTSRBY TO BRING INSTALLING HOODS CONTRACTOR TOGETHER rrLATT701E. AT BOTTOM EM 1 S/S U -CHANNEL TRIM i U -CHANNEL TRIM Figure 4A Hanging Detail for Multiple Hood Models Hung End -to -End (Flanged Ends) LET UP ON - TENSION SLIGHTLY TO BRING HOODS TOGETHER AT BOTTOM Figure 4B 12 Installation of a Single Hood (Wall or Island) The following is a step-by-step procedure fog installation of the ventilation hood. 1. Uncrate the hood, being verycareful not.to.dent or scratch the outer surface. NOTE: Report any damage to the delivering.freight.carrierand file a.clairn if appropriate. Refer to.the installation drawing fortypical detailslof the ventilation system prior to hanging the hood. Check the nameplate on the equipment to make; certain -it meets'the specificationsprovided by the architect and/or engineer. If�discrepancies-.exist,. notify the manufacturer immediately. The nameplate will also give-information•regarding .the following: • Clearance from cooking,surface to front;Iower-edge of -the hood • Minimum exhaust air flow • Maximum.supply:air flow-.(if:applicable) • Minimum front overhang from cooking: surface • Minimum side -overhang from cookingisurface • Maximum cooking•surface,temperature • Replacing fusible links -for exhaust-and°supply damper(if.applicable) • Replacing*filters 2. Determine the•height)atiwhich•the'�hood„will-Ue'•ihung: Canopy hoods are typically.hung'-so'lthat-the�front;lowertedgp�of,.the•hood is•within•6'6'•- 7'0” AFF: However; the hood should be, hung so.that thetproper,clearance-from the'cooking•surface to the front lower edge of the hood is maintained. See- nameplate, forclearance-from:cooking surface.to front lower, edge offh'oods: Exact hood hanging height- should be verified with1ocal authorities having jurisdiction. Note: If there are wrappers (enclosure.panels) with the,order, measure down from the.ceilingthe height of the wrappers. That.will be the top hanging height of the hood:as longus the following criteria are met: •'The -front lower edge of the hood is within 6'6" to 7'0" AFF, • The front lower edge of the hood is within the clearance requirement from the cooking surfaces, and • If the hanging height based on wrappers does not fall in this range, contact your local office. Backshelf hoods are typically hung at the maximum height allowed from the cooking surfaces. See nameplate for clearance from cooking surface to front lower edge of hood. Exact hood hanging should be verified with local authorities having jurisdiction. Note: If there are wrappers with the order, measure down from the ceiling the height of the wrappers. That will be the top hanging height of the hood as long as the front lower edge of the, hood is within the clearance requirement from the cooking surfaces. If the hanging height based on wrappers does not fall in this range, contact your local office. 3. If the hood has a back return, install it now. See the Installation of Hood Accessories section. 4. If the hood has a bolt -together standoff, install it now. See the Installation of Hood Accessories section. 5. If the hood has duct thermostats, install them now per the thermostat installation drawing. 6. Position hood on the floor in its approximate final position with the supply and exhaust risers on the hood located directly beneath the corresponding openings in the roof, if possible. It is advisable to finalize the location using. a plumb -bob or laser. Protect the hood when it is on the jacks to avoid dents, scratches, and other damage to the hood. 7. Proceed to weld exhaust duct to hood while on the floor, if possible. 7 8. Use 1/2" threaded rod to hang hoods. Drill 9/16" holes in the structural support system or use UnistrutO to line up with the welded-on angle mounting brackets on the hood. There are several types of mounting brackets depending upon the hood type; each, however, has.a predrilled hole. See Figure 2 for details. The structural integrity of the structural' support system•is the responsibility of the contractor and the structural engineer. There are also center hanging angles on`hoods 12 feet in length and longer. Center hanging angles must be used to .support the hood weight and prevent filter fit and grease drainage problems. Some backshelf hoods do not have hanging angles and must be anchored to back wall using the standing flan'be provided. Structural lagbolts must be used every 12 inches on center maximum and must be secured to studs behind wall. 9. The spacing on the hole for the modified support should line up with the mounting bracket on top of the hood. The top hanger should be 1/2" closer to the back wall than the mounting bracket on the hood to pull the hood against the wall. See Figure 3. Some hoods are designed for island installations where a wall is not present. 10. With the hood well protected against possible scratching, raise the hood into°position using high lifts or equipment jacks at each end to keep the hood level. When the hood is elevated to the proper height, install 1/2" threaded rod between each mounting bracket on the' hood and the modified support. Secure rods with heavy duty nuts and appropriately sized fender washers above and belowthe hanging angle. 11. Make final adjustments as needed to ensure the hood is hung level.. Maintain tension on all rods to ensure the hood weight is evenly distributed. If it is necessary to stand or work on top of the hood, use pieces of plywood to evenly distribute weight on the hood so no damage occurs. 12. Brace hood to ceiling joists and wall(s), as applicable, so that the hood does not move. Secure ,hood, to wall in a. manner acceptable to the authority.having jurisdiction. 13.".If,the hood has Back and/or Side Perforated Supply Plenums (i.e. PSPs),.install them now. See the Installation of Hood Accessories. section. 14.Af an AC-P.,SP•is,:to be installed with the hood, install it now. See the Installation of Hood Accessories section. 15. Install the. exhaust,.-ductwork. The entire exhaust duct system must be continuously welded, liquid tight unless it is Listed Factory Built Grease Duct. The duct must be welded to the hood exhaust collar and the roof curb cap must be welded to the exhaust duct. See Guidelines. for Ductwork Installation - By Others. 16. Install the supply ductwork. See Guidelines for Ductwork Installation;- By Others. 17. If the hood is equipped with.a control unit, an installation wiring diagram will be provided inside of the control unit. The jobsite electrician is responsible for making the appropriate field connections. This includes all lights and duct/hood mounted thermostats. 18. If the hood is equipped with a factory prepiped fire` suppression system, a certified fire system .installer is responsible for completing the field hookup, testing, and certifying the system in accordance with the manufacturer's specifications and the local fire codes. If the hood is not prepiped, a certified fire system installer is responsible for installing, testing and certifying the system in accordance with the manufacturer's specifications and the:local fire codes. 19. If the hood is equipped with wrappers (enclosure panels), end panels, and/or backsplash panels, install them now. 'See the- Installation of Hood Accessories section. 20. Caulk the lower edge of the hood where it meets the wall. This does not apply to hoods installed in island configurations. 21. Install light bulbs, light globes, and grease filters in the hood. 22. Install grease cups in the brackets/slots provided. 23. Use a stairile'ss'steel polish to clean the hood of dust or dirt acquiredin transit. 24. It is recommended that the protective plastic sheeting remain on the installed hood until construction is complete, so as to avoid any damage to the equipment. WARNING: NEVER, PUNCTURE THE HOOD GREASE CONTAINMENT AREA TO HANG HOOD OR TO HANG ITEMS FROM HOOD. PUNCTURING THE GREASE CONTAINMENT AREA WILL VOID WARRANTY AND LISTING ON HOOD. 13 j e •mmercial-Xitchen Hood InsItallation,Operati-on, and Maintenance Mamail .t' > A 5M . us qgg �{a t r S3 Save these instructions. This document is the property of the owner of this equipment and is' required for future maintenance. Leave this document with the owner when installation or service is complete. , A0011051 r k • November 2013 Rev. 11 • a t Save these instructions. This document is the property of the owner of this equipment and is' required for future maintenance. Leave this document with the owner when installation or service is complete. , A0011051 r k • November 2013 Rev. 11 • a t le Y •LISTINGS r• ,. fi► .` " This hood- is ETL-listed to standard UL710 when installed in accordance with these installation ' instructions and National Fire Protection Association Standard_ "NFPA 96,•Standard for Ventilation Control ' F` and Fire Protection of Commercial Cooking Operations." 14 INSTALLATION �•.. . , "' s ^ �� , It is imperative that this unit is installed and operated with the designed airflow, filters"an'd construction in r r -accordance with this manual. ' If there are any questions about any items, please call the service ^ " department at 1-866-784-6900 for warranty and technical support issues. y, WARNING: IMPROPER INSTALLATION; ADJUSTMENT, ALTERATION, SERVICE OR MAINTAINANCE CAN CAUSE PROPERTY 'DAMAGE;• INJURY OR DEATH. READ'THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. Site Preparation ` 1. Provide clearance around installation site to safely rig and lift equipment into its final position. ` Consider general service and installation space when locating unit. 2. Locate unit close to the space it will serve to reduce long, twisted duct runs. 3. Thoroughly review the plans and specifications of the project. ' 4. Determine the exact location in which the cooking hood will be installed and verify that there are no interferences which will prevent proper installation. y 5. Verify that all overhead beams and angles are structurally strong enough to support the -weight of the hood and hanging system.' It is often necessary to strengthen existing structural beams, as they are not designed to carry the weight of a stainless steel hood. Refer to the project submittal drawing for hood weight(s). It may also be necessary to create a support structure suspended from the ceiling joists to better align with`the desired hood location. ,. 6. Determine if adequate room is available to install the hood and all ductwork with proper r" clearances from combustible material. IMC, NFPA96 and local authorities having jurisdiction call ' for a minimum clearance (typically 18 inches for type 1, grease rated hoods) between the cooking liood(s), exhaust ducts, and building materials which are combustible. However, IMC and NFPA96 outline acceptable clearance reduction methods; most authorities accept the clearance reduction methods approved in the manufacturer's ETL listing for Type 1, , grease rated hoods. See Figure 1. It is important to check with the local authority having jurisdiction to determine that the installation method is satisfactory to meet their requirements prior to installing the equipment. . tF'OLL' OWtSMEiCNAGUIDESANDRECOMMENDAT,,IONStF,ORsTHEHANGI GAND INST^ABaTIONGFUH, ODDS. r* vu R w + J 46 * • } i `, i _ : r _ 5 '1 Clearance Reduction Methods Top Clearance, Reduction Options layer of Insulation factory 3' un -Insulated airspace factory 3' un -Insulated airspace factory Installed on top of hood 1' layer of Insulation facto (optlo 0 . Coptlonao • T il YPea 'Section View Section View Meets 0 Inch requirements for clearance to combustible surfaces as outlined below of a Listed - Typical Front Type I Hood Type I•Hood (oPtlomo End Clearance Reduction Options 3' un -Insulated airspace factory 3' un -Insulated airspace factory Installed on top of hood 1' layer of Insulation facto (optlo 0 . Typical YP Meets NFPA96 regtrerents for Section View clearance to limited combustible surfaces of a Listed. - Typical Front Type I Hood Coptbrmo End Clearance Reduction Options Back°& Front'Clearance Reduction Options 3' un -Insulated back standoff factory Installed. Meets WPA96 requirements far clearance to (kited combustible surfaces V layer of Insulation factory Installed In 3' standoff. Meets 0 Inch reguIrenents for clearance to combustible surfaces as outlined below Inyer of Insulation factory stalled In front 'of hood eets 0 Inch. requirements or clearance to combustible urfaces as outlined below •Any Insulated -surface on -the -hood can be In contact with a combustible wall or structure. •Hood surfaces. perpendicular Ao combustible waits. or structures do not need to be Insulated to malntaln the zero Inch clearance rating. • Only the surface of the hood against 'a combustible wall or structure must be Insulated. "For example, on a combustible back wall, only the back of the hood needs to be Insulated, even If the back wall extends .beyond the back of the hood on, any dlrectlon. Clearance Reduction Methods: Clearance reduction methods have been evaluated and tested and are certified by EfL. The method of test was derived from UL 710 with temperature criteria taken from appropriate standards. The hood may be installed with a 0 inch dearance bb tmnbus"Ie materials per M ifconstructed in one of the following riethods: • I inch iidck r6a layer of insulation,of type Owens Canting Type 475 or Johns Manville Type 475 or fisted kitchar odiast duct insulation • I inch thick min. insulated backsplash insulation of type listed above. • Back Repan (BR) supply plenum with 1 inch thick min. insulation of type fisted above. To comply with the ECL ratification, the cooking appliance rust be located: • At least 6 inches from the rear wall. • At least 24 inches below the bottom edge ofthe hood. • Cooking surface must not exceed temperatures above 7000F. The hood may be installed with a 3 inch clearance to limited combustible materials per NFPA96 if oonswcted in one of the following methods: • 3 inch factory installed rear um -insulated standoff • 3 inch factory installed top wrapper or endosome pa)rel system ' • 3 inch factory installed end standoff Figure 1 0 3' un -Insulated airspace factory 1' layer of Insulation facto Installed on end of hood ' Installed on end of hood - Typical Front Coptbrmo (oPtlomo View of Q Listed Meets NFPA96 requirements for Meets 0 Inch requirements T%�P I Hood clearance to limited combustible foI clearance to combustible e surfaces surfaces as outlined below Back°& Front'Clearance Reduction Options 3' un -Insulated back standoff factory Installed. Meets WPA96 requirements far clearance to (kited combustible surfaces V layer of Insulation factory Installed In 3' standoff. Meets 0 Inch reguIrenents for clearance to combustible surfaces as outlined below Inyer of Insulation factory stalled In front 'of hood eets 0 Inch. requirements or clearance to combustible urfaces as outlined below •Any Insulated -surface on -the -hood can be In contact with a combustible wall or structure. •Hood surfaces. perpendicular Ao combustible waits. or structures do not need to be Insulated to malntaln the zero Inch clearance rating. • Only the surface of the hood against 'a combustible wall or structure must be Insulated. "For example, on a combustible back wall, only the back of the hood needs to be Insulated, even If the back wall extends .beyond the back of the hood on, any dlrectlon. Clearance Reduction Methods: Clearance reduction methods have been evaluated and tested and are certified by EfL. The method of test was derived from UL 710 with temperature criteria taken from appropriate standards. The hood may be installed with a 0 inch dearance bb tmnbus"Ie materials per M ifconstructed in one of the following riethods: • I inch iidck r6a layer of insulation,of type Owens Canting Type 475 or Johns Manville Type 475 or fisted kitchar odiast duct insulation • I inch thick min. insulated backsplash insulation of type listed above. • Back Repan (BR) supply plenum with 1 inch thick min. insulation of type fisted above. To comply with the ECL ratification, the cooking appliance rust be located: • At least 6 inches from the rear wall. • At least 24 inches below the bottom edge ofthe hood. • Cooking surface must not exceed temperatures above 7000F. The hood may be installed with a 3 inch clearance to limited combustible materials per NFPA96 if oonswcted in one of the following methods: • 3 inch factory installed rear um -insulated standoff • 3 inch factory installed top wrapper or endosome pa)rel system ' • 3 inch factory installed end standoff Figure 1 0 CLEANING & MAINTENANCE RECORD Date Service Performed Factory Service Department Phone: 1-866-784-6900 Fax: 1-919-554-2415 20 . WARRANTY This duct work system is warranted to be free from -defects in material and workmanship, under normal use and service, for a period of 12 months from the date of shipment. This warranty,shall not apply if: 1. The equipment is not installed by.a qualified installer per this installation guide, this guide should be kept with the equipment once installation is complete. 2. The equipment is not installed in accordance with federal, -state and local. codes and regulations. 3. The equipment is misused or neglected. 4. The equipment is not operated within its published capacity. 5. The invoice is not paid within the.terms of the.sales agreement. The MANUFACTURER shall not be liable for incidental and consequential losses and damages potentially attributable.to malfunctioning equipment. Should any part of the equipment prove to be defective in material or workmanship within the 12 -month warranty period, upon examination by the MANUFACTURER, such parts will be repaired or replaced by the MANUFACTURER at no charge. The BUYER shall pay all labor costs incurred in connection with such repair or replacement. Equipment shall not be returned without MANUFACTURER'S prior authorization and all returned equipment shall be shipped by the BUYER, freight prepaid.to a destination determined by the MANUFACTURER. 3 LISTINGS This grease duct is ETL listed to standard UL -1978 when installed in accordance with these installation instructions and National Fire Protection Association Standard "NFPA 96, Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations". APPLICATION The listed grease duct is suitable for use in commercial cooking installations for the removal of smoke and grease laden vapors. The grease•duct system includes all components fora complete exhaust system from the hood to the exhaust fan inlet. Grease duct installations require provisions for cleaning the interior of the duct. NFPA 96 cleanout requirements are as follows: 1. A cleariout must be provided at each change of direction except where the entire length of duct can be inspected and cleaned from either the hood or the discharge end. 2. On. horizontal duct runs, at least one (1) 20" diameter opening must be.provided: Where the opening is smaller than 20" diameter, openings large enough to permit cleaning; must be provided atintervals of no more than 12'. 3. Openings must be at the side or the top, whichever is moreaccessible. "When the opening is on the side of the duct, the lower edge of the opening must be at least 1 '/2" above the bottom of the duct. For the listed grease duct, this is accomplished by the use of the grease manifold tee and cleanout cap. 4. On vertical duct runs where personnel entry is possible, access must be from the top of the riser. Where entry is not possible, access must be provided at each. floor. NOTE: ACCESS REQUIREMENTS ARE SUBJECT TO CHANGE IN ACCORDANCE WITH LOCAL CODE. LOCAL AUTHORITIES SHOULD BE CONSULTED FOR EXACT REQUIRMENTS. GREASE DUCT MAY BE CONNECTED ONLY TO HOODS IN A SINGLE FIRE ZONE ON ONE FLOOR. DO NOT CONNECT GREASE DUCTS TO ANY OTHER PART OF THE BUILDING VENTILATION OR EXHAUST SYSTEM. When grease duct is installed in accordance with these installation instructions and the joints are sealed properly with the recommended sealant, the system will contain a grease fire within the duct. A grease fire can burn at extremely high temperatures. This system should be dismantled and inspected after any exposure to a grease fire. Any section that is distorted or discolored should be replaced. All joints in the system should be examined. Because the sealant expands to assure a positive seal in the case of a fire, any sealant that has been exposed to high temperature must be replaced. This will ensure that the system maintains its integrity against fire conditions in the future. The manufacturer of this grease duct can not be responsible for grease duct systems that are not properly maintained or have been subjected to one or more grease fires. Grease duct systems size and capacity information may be obtained from the "ASHRAE Handbook — Fundamentals" or from the "Air Pollution Engineering Manual" of the "US Environmental Protection Agency". Refer to the grease duct systems catalog for descriptions and dimensional data of parts. r s AP MECHANICAL Joint Sealant The joint sealant used to seal all joint assemblies is a 3M product. 3M Fire Barrier 2000 + Silicone Sealant is a ready -to -use, gun -grade, one -component silicone elastomer that cures -upon exposure to atmospheric humidity to form a flexible seal. 3M°Fire Barrier 2000 + Silicone Sealant,' -when installed properly, will control the spread of fire before, during and after exposure to open flames. It will stop the spread of noxious gas, smoke and water and maintain the, integrity, of fire rated assemblies and construction. NO SEALANT SUBSTITUTES MAY BE USED. Sealant Features 1. Superior adhesion. 2. Capable of withstanding 2000 °F'+ temperatures. 3. Class 25 sealant, per ASTM 920. 4. Re-enterable/repairable. 5. Provides up to 4 -hours fire -rating. 6. Cures upon exposure to atmospheric humidity. 7. Working time 30 minutes. 8. Full cure time: 14 to 21 days. 9. Duct can be placed in operation 7 days after installation, prior to full cure. 10. Applied with a standard caulk gun. Table 1 — Sealant Usage Chart 3M FIRE BARRIER 2000 PLUS USAGE DIAMETER DUCT PERIMETER FT AVERAGE FEET PER TUBE NUMBER OF JOINTS PER TUBE 8" 4 2.16 30. 7 10" 2.68 30 6 12" 3:21 r 30 5 14" 3.73 30 4 16" 4.25 30 3.5 18" 4.78 30 3 20" 5.30. 30 3 ' 22" 5.83 30 2.5 24" 6.35 30 2.5 ' f t 5 L Grease Duct Standard Connection 1. Apply a continuous bead of proper sealant around the flange to be joined. The bead should be %" thick and continuous. 2. Join the two flanged ends of the duct section together. ' 3. Fill the "V" clamp with the,proper sealant. The bead should be inside the "V". 4. Install the "V" clamp around the duct sections. Both duct flanges should be inside the "V". 5. For horizontal duct runs, the ".".clamp hardw.,are should be located on the top side of the duct and be orientated between the 3 and 9 o'clock position on the duct. 6. NEVER install the "V" clamp with the hardware orientated on the bottom side of the duct on horizontal runs. 7. Secure the "V" clamp around the duct by tightening the'/< -20 hardware between 40 - 60 in -lbs. 8. See Fig. 1 below for details. 9. Remove any excess sealant from the inside of the duct surface. IMPORTANT: THE HARDWARE USED TO ASSEMBLE THIS DUCTWORK IS SPECIFICALLY DESIGNED FOR THIS APPLICATION. NO SUBSTITUTE 'HARDWARE IS AL'LOWED.. ALL REPLACEMENT HARDWARE MUST BE PURCHASED FROM THE DUCTWORK FACTORY. Fig.1 —Joint Assembly M Collar & Adjustable Duct Connections The collar and the adjustable length duct have two major functions: (1) Make up odd lengths of duct as needed in short runs as in termination of the duct at the exhaust fan. (2) Serve as an expansion joint for thermal expansion in larger runs of duct. When used in systems of any orientation, it can perform both functions simultaneously. The adjustable duct section is overlapped to allow ,grease to drain back to the hood in both vertical and horizontal installations See Fig.10. The adjustable duct is flanged at one.end only. The collar is constructed of the same material as the duct, and is also designed with a'/" flange that,is connected td"the standard duct section using the joint assembly method listed above See Fig.1. Collars are also sealed using high temperature silicone that compresses around the adjustable duct when the - collar hardware is tightened. The collar is designed to securely hold.the adjustable duct, while allowing for thermal expansion. Collar & Adjustable Duct Vertical Installation Fig. 2 —.Adjustable Duct Overlap Adapter plate Adjustable Vented curb duct per NFPA96 See Table 2 "V" clamp min overlap Main When the adjustable length duct and collar are installed in the vertical position between two fixed points, such as the beginning support and the ending support, it should:be installed just below the higher support. To ensure proper axial alignment, wall guide support assemblies must be installed below the duct joint immediately below the adjustable duct. This combination of parts will force -the sliding inner and outer parts of the adjustable duct to overcome collar friction allowing movement along the axis of the duct and thus relieving expansion stresses which would otherwise develop between the fixed points of the heated vertical duct. 1. Slide the adjustable collar over the adjustable 'duct. Flanges should be opposite. 2. Slide -the adjustable duct into the standard duct to the point that the collar flange and the standard duct flange meet. 3. The adjustable collar and standard duct are joined and sealed using -the method listed above in Fig.1. 4. Slide the adjustable duct into the standard duct to the desired length. The minimum overlap dimension depends on the duct diameter. See Table 2. for proper overlap dimensions. 5. The collar is sealed to duct using high temperature silicone. 6. Once the desired overlap has been met, tighten the '/4-20 hardware on the "V" clamp and the outside of the adjustable collar between 40 - 60 in -lbs. 7. Inspect the connection for gaps in silicone. Table 2 — Minimum Overlap DIAMETER. MIN OVERLAP FOR ADJUSTABLE DUCT 8" 4" 10" 5" 12" 6- 14" 6" 16" 6" 18" 6" 20" 6" 22" 6- 24" 6" Fig. 2a - Adjustable Duct Overlap duct See table 2 ' Adjustable duct 16 Adjustable collar Irl V Fig. 2b — Collar & Adjustable Duct Installation Risers — Factory & Field. (Bolted & Welded) Risers There are two options for the riser (connection.to;hood plenum); Factory welded and field welded or. bolted. Dimensional "data identifying the size and location of the riser must be provided for factory installation. The riser is fully welded to the hood plenum. When field installed, the riser is shipped loose allowing the installer at the jobsite to decide on the final"location of the riser. Field installed risers help when";the final location is not known or adjustments may have to be made due to duct misalignments. Field install ed. risers may be welded or bolted in. place. 1. Bolted risers come with two rings that are used forthe connection to the hood plenum, one is connected to the riser and one will.be loose. 2. Locate the desired position" of the riser on the top of the hood. Use the riser as a guide when -marking the top of the hood. Make sure that the hole location is inside the plenum area before. cutting. 3. Since the riser is going to be bolted on, a bolt hole circle is required. Use the loose ring as a guide. 4. Use the high temperature silicone provided to seal above and below the cut hole, there should be no gaps in the silicone either around the cut hole or the bolt hole circle. 5. Center the riser over the cut hole and push down into the silicone. The silicone should. be visibly coming through the bolt hole circle on the riser ring. 6. Align the loose riser ring over the hole on the inside of the plenum and push into the silicone. Align with the riser ring above the hood and bolt the two rings together using'/4-20 hardware. 7. Excess silicone should be removed, and .the connection should be inspected for gaps and loose hardware. 8. When joining standard duct to the riser use the method shown in Fig. 1 — JOINT ASSEMBLY. Fig. 3 — Field Installed Riser - Bolted Standard duct 1. J "V„ clamp , Riser with retaining ring . ' a t•; , Retaining Top of hood ring �. 1/4-20 Hardware Duct Drains 1 : - Drains are used to provide a point at which low points in the duct system can be Fig. 4 — Duct Drain drained. Condensation and low lying water left over from duct cleaning can be drained easily with Ahe installation of the ball valve drain. Drains. are designed to , . aid in duct.cleaning and can. be used to.drain grease into:an.approv"ed,grease Tee collection reservoir. Drains can be hard piped to an approved.grease collection reservoir, remove the cap and connect to the 1-1/2" NPT,threads. See Fig. 4. for Adapter details. Grease Manifold Tee The grease manifold tee is used to provide access for cleanout to comply with NFPA 96 requirements. It is equipped with an internal blank that acts as a grease dam and gasket. The access port is then closed with a cleanout cap or tee cap. The location of the access port in the tee is dependent on the orientation of the tee in Drain the final installation. Access port location is coded as Position 1, 2, 3, 4 see Fig. 5. Access ports are never located where grease can build up and fall out once the i cleanout cap is removed. Fig. 5 - Grease Manifold Tee Position rt Position #I Position #2 Grease Dam , ® Incorrect Installation s Position #3 Position #4 Access Door - Removed for Clarity Access Door (Tee Cap) Assembly Access doors (tee caps) are available 8" to 24". They work in conjunction with the manifold tee as previously shown in Fig. 5. The tee joint connection is shown in Fig. 1 — JOINT ASSEMBLY; however, the installation of the access door is slightly different so read the following instructions very carefully. Consult NFPA 96, Chapter 7, Section 7.3.1 'Openings shall be provided at the sides or at the top of the duct, whichever is more accessible, and at change of directions". 1. Select the location and the position of the access door. 2. All tee joints will be connected as shown in Fig. 1 — JOINT ASSEMBLY except for the access door. 3. Apply the proper sealant to the flange of the tee that will be used for access to the duct system. 4. Apply a'/4" continuous bead around the flange. 5. Center the inside blank (grease dam) over the opening of the tee and apply pressure. Pushing the inside blank down onto the tee flange sealant, securing the inside blank to the tee flange. 6. Apply enough pressure to create a positive bond between the tee flange and the inside blank. Remove excess sealant after making parts concentric (centered). 7. Apply a Y4".,continuous bead around the inside blank 1" from the outside edge. 8. Center the listed gasket over the inside blaWand push the gasket down into the sealant --securing th"e gasket to the inside blank. 9. Sealant will begin to cure upon exposure to atmospheric humidity. It will form a flexible seal. 10. Once the sealant is dry attach the access door using a "V" clamp. 'Ensure flanges are in the °V" before tightening Y4-20 hardware between 40 - 60 in -lbs. T Fig. 6 — Access Door Assembly Listed Gasket Listed Inside B1, .r (Grease D m) W" Clamp Access D H Fan Adapter Plate The fan adapter plate (Transition Plate) is designed to connect to a roof curb. The duct section is welded to the underside of the adapter plate. The adapter plate is formed to provide a slope to allow grease deposits to flow back towards the duct. When connected, see Fig. 7, the plate mounts on top of the fan curb, which supports the fan housing. The plate may be positioned off center within the curb provided that the minimum distance to combustibles is maintained. In the event that the plate is positioned off center, trim off excess plate material to allow forfan placement. Secure the plate to the curb using a minimum of three fasteners per side. A suitably sized fastener provided by others is used. The fan adapter plate can be used to maintain distance to combustibles and also for vertical support. Prevention of Grease Accumulation in Horizontal Grease Duct Fig. 7 — Fan Adapter Plate Adapter Ceramic gasket (Optional) Adjustable fan — Secured to curb by others Vented curb Duct systems serving Type 1 hoodsshall be constructed and installed so that grease cannot collect in any portion of`the duct system. The.duct.system shall slope not less than 1/16" per linear foot towards the hood or toward an approved grease collection reservoir. Where horizontal ducts exceed 75 feet in length, the slope shall not be less than 3/16" per linearfoot. Offset collars have been designed to meet the above specification. The collar is used in conjunction with other accessories such as tee's and elbows to maintain the above listed slope in horizontal duct runs. The W" clamp hardware should be located on the top side of the duct and. be orientated between the 3 and 9 o'clock position on the duct. Never install the "W clamp with the hardware orientated on the bottom side of the duct on horizontal runs. Alignment & Bracing of Grease Duct Grease duct has the characteristics ofa continuous stainless steel pipe and -it will expand and contract along its entire length with changes in its temperature. For this reason, conventional methods of attaching guides and braces to the outer wall of the grease duct cannot be used. Correctly installed.support rings, saddles and wall guide assemblies will serve to keep'the.duct aligned, provide for adequate resistance to lateral loads and allow the free axial expansion and contraction movement. A simplified rule for duct expansion is that the axial growth will be approximately 1 inch per 100 feet of pipe length for each 100 degrees Fahrenheit the exhaust vapor temperature is above the surrounding air temperature. Horizontal Support & Support Spacing Table 3 — Horizontal Support Spacing Horizontal duct runs are supported using either 2 X 2 X 1/8" angle or Unistrut, horizontal support spacing is shown in Table 3. When cutting the angle or Unistrut to length there must be a minimum of 2" on either side of the duct or duct wrap. Its important that the 3/8" threaded rod suspending the angle or Unistrut does not rub against the duct or duct wrap. Once the angle has been cut to length it is suspended using 3/8" threaded rod (minimum). Appropriate sized holes are drilled/punched in either end of the angle. The 3/8" threaded rod is secured to the angle or Unistrut using appropriate sized hardware, washers are used on the top and bottom before installing nuts, double nuts are used to make sure bottom nuts do not come loose, see Fig. 8. 11 DIAMETER HORIZONTAL SUPPORT SPACING (FEET) 8" 10' 10" 10' 12" 10' 14" 10' 16" 10' 18" 10' 20" 10' 22" 10' 24" 10' Fig. 8 — Horizontal Support Details IMPORTANT: VERTICAL & HORIZONTAL SUPPORTS SHOWN IN THIS MANUAL ARE RECOMMENDED. SUPPORTS BY OTHERS MUST BE APPROVED BY THE MANUFACTURER AND AHJ. SUPPORT SPACING MUST BE AS STATED IN THIS MANUAL. OD+4" 3/8" Threaded Rod rT- 1 0 Duct Angle / Unistrut Duct Wrap Inner Layer Outer Layer The wall guide is to be'attached.tot Non -Combustible and Combustible surfaces. The wall guide, is constricted of 12 gauge steel and is comprised of a full ring,, brackets, angle struts, wall support plates and hardware for assembly (includes mounting hardware to secure supports to gypsum walls constructed using 25 gauge steel studs), see Fig. 9. The ring, which is split in two halves for ease. of assembly, is constructed of 12 gauge steel. With.th"e addition of.a'spacer between the two halves., the diameter is 1/8" larger than the outside diameter of the duct. ihis.is to allow for thermal expansion. The wall support should be installed at the joint of the duct'and below thi! "V" clamp so the "V" clamp moves away from the support ring. The wall guide assembly is designed for 2 to. 1.8 inches clearance from duct to non-combustible / combustible walls. The side struts may be placed eitherup or down as is convenient. This assembly.is intended to resist lateral or side loads only, and,is not for carrying the weight of,the•vertical grease duct. The horizontal stents allow for attachment to thewall; after the grease duct has been positioned. The angle of attachment may ,vary• as needed for .the duct to -wall .clearance:: Wall: supports shall be used at the proper spacing shown in Table 4 for vertical duct support, with appropriate expansion joints to allow for thermal expansion and wall guides for lateral stability.. , Table 4 — Vertical Support Spacing DIAMETER VERTICAL SUPPORT SPACING,(FEET) 8" 10' 10" 10' 12" 10:. 14" ' 10' 16" 10' 18" 10' 20" 10'' 22" 10' 24" 10' 12 , Fig. 9 Vertical Support Details IMPORTANT: VERTICAL & HORIZONTAL SUPPORTS SHOWN IN THIS MANUAL ARE RECOMMENDED. SUPPORTS BY OTHERS MUST BE -APPROVED BY THE MANUFACTURER AND AHJ. ,SUPPORT SPACING MUST BE AS STATED IN THIS MANUAL. , Open Wall 1 5/16"x 4° Gypsum Solid Wall Toggle Bolt 5 _18 . .. Duct ' Hardwaarere By Others Duct 'T" Clamp "v" Clamp Full Support Full Support Ring a y, Ring r $telt Strut Wall Support Wall Mounting Wall Support Wall Mounting Plate Bracket Plate Bracket Wall Support Wall Mounting Plate ,o ° ' Bracket Strut = Full Support Ring 5116° -.18 Hardware Duct OD. +.125 ° Wall Mounting o Wall Support Bracket Plate Strut e a° °g 5 t ; 13- Grease Duct Assembly Examples Fig. 10 - Grease Duct Installation Guide Adjustable ducts and standard ducts can be used to terminate m at the transition plate. The duct is fully welded to the transition plate at the factory. Fort adapter plate with Ceramic Basket The vertical support assembly is designed for 2" to 18" clearance IMPORTANT INFORMATION from duct to ooa-combustable PLEASE READ BEFORE INSTALLING surface. This duct is designed to be installed Tee • Access door in application where the duct system is a minimum of 18" to combustible surfaces, duct installations that cannot 3/8" Threaded Rod maintain 18" minimum clearance to a Minimum. combustible surface must be insulated First vertical support— using a clearance reducing, fisted grease duct at joint dl after change insulation, see details in this guide. in direction Y Tee Offset collar 43 degree elbow— Standard duct Tee assembly with access door has been used due to offset in the duct. Access doors are used wbea there is a change m direction or when maas ofdact are not accessible. n Offset collar used to — Adjustable duct pictch horizontal duct runs Adustable See able 2 eoftaf 14 fan urb per NFPA-96 stable duct Instable Collar d ductAdjustable ducts are used on nuts over 100 ft to compensate for thermal expansion. The duct will grow approximately 1" per 100 ft of duct length for each 100 of exhaust vapor temperature above the surrounding air temperature. See table 3 — ductI rOfset collar —Adjustable duff I r Tee = Access door Offset Collor Adustable Unisuut/Angle collar Fig. 11 - Grease Duct Installation Guide .. _.! Adjustable ducts and standard . _ duds can be used to tmmmnate - • v + . at the transition plate. The dud - ` {� is fully welded to the trdnsition U haust W ' plate ate the factory. .. Adustableduct • .i • ' , V anted cub per NFPA-96 Fan adapter plate r r with aramicgaska. .Adtslable ` collar • - . -• - u See tablet .• - The vertical support assembly is k • - designed for 2" to 18" deanmce ' from duct to non-combusablc' walls `Standard duct ' . ' • Standard duct See table 4 - .. • •r . 'V"clamp .. .. F Tee assembly with access door t . -. . has ban used due to off ct in - .• s the duct Access doors are, used a . ® . when thea is a change in direction ... orwherc areas of duct arc not accessible. r - 5 degree elbow The vertical support assembly „,r... •. - , . is used at the fust connection Adjustable duds are used afla the change ofdirection. *.j, cc. Acca door on rials over 100 R to compensate , _ - for thermal expansion. The dud will ` • 4� O . grow approximately 1" per 100 R of ' . dud length for each 100 °F exhaust vapor • r temperature above the surrounding air temperature. - - y .standard dud Rise INIPORTANI INFORMATION PLEASE READ BEFORE INSTALLNG ' I)a s tinct is dese�d to be iustatled .� . Eidh>ous n �t •' m appfiationubere the duit'SVStent noxa 1s a lmnirtiu m of 18+ to owlbustble * r sirfams, dud irtstgations that czmt maimain 18" 121inirtaurldearanwtoa wdwidh :. , oDn*w*blestiriamn=beiasulated Height . UsiIL a dearattce t2m3dug, listedgrea--- c'ua • r• ' r f 33"min/48"max insulation stde-bAslntb:sande.Height _ + . r . -• t, r` < _ .•, s cooking .. r e • equipment r - �+ r A r 15 w, Fig. 12 - Grease Duct Installation Guide Adjustable ducts and standard ducts can be used to terminate at the transition plate. 'Ile duct is fully welded to the transition plate at the factory. m m Adjustable duct—� J I I Fan adapter plate - Adustable \�Jwith ceramic gasket collar The vertical support assembly is ® u designed for 2" to 18" clearance u u from duct to non-combuctable walls. Standard duct The vertical support assembly is ^V" Clamp mounted under the "V" clamp and adjustable collar. This will allow the vertical movement of the duct system Standard duct Adjustable ducts are used on runs over 100.ft to compensate for thermal expansion. The duct will grow approximately 1" per 100 ft of duct length for each 100 T exhaust vapor temperature above the surrounding air temperature. V. —Exhaust fan -Vented curb per NFPA•96 justable duct Adustable See table 2 dard duct "V" Clamp LWORTAIN17 R.ORMATION' PLEASE.READ BEFORE INSTALLINTG dard duct Tlis duct is designed to be. installed in application where. 0& duct.ystem is a mirerman of 1 S" to an btstibh° smntaces, duct installations that cannot tmintain IS" minimum dearancc toa combustible surfam nmst be inntlatad using a dearavee reducing, listed grease duce Riser insttlatiorL see. detail sintirsguide_ CLEARANCES This grease duct is primarily intended for use in non-combustible surroundings, -when installed in a room where enclosure is not required. Grease duct may be located at clearance to combustibles in accordance with Table 5. Grease duct may be located in a corner formed by -two combustible walls provided the minimum clearance is maintained. In all buildings more than one story in height and in buildings where the roof -ceiling assembly is required to have a fire resistance rating, the duct must be enclosed in a continuous enclosure from the lowest fire -rated ceiling or floor above the hood, through any concealed spaces, to or through the roof to maintain the integrity of the fire separations. required by the applicable building code provisions. If the building -is lless than 4 stories in height, the enclosure shall have afire resistance rating of not less than 1 hour. If'the•building is 4•stories or more in height, the enclosure shall have afire resistance rating of not less -than 2 hours. The clearance between the outside of the duct and the inside of the rated enclosure must be a minimum* of 6.inches or required by code. Combustible roofs or roof -ceiling assemblies may be penetrated using the vertical support assembly when distance to combustible surfaces is maintained. Table 5 —.Clearance — Grease Duct DIAMETER CLEARANCE TO COMBUSTIBLES CLEARANCE TO LIMITED COMBUSTIBLES CLEARANCE TO NON COMBUSTIBLES 8" 1.8„ 3" Off 10" 1811 V" 311 Oil 12" 18" 311 0" 14" 18" 3" 0" 16" 18" 3" 0" 18" 18" 3" 0" 20" 18" 3" O„ 22°' 181, 3" 0' 24" 18" 3" 0" The above figures represent air space, in inches, to surrounding. NOTE: See NFPA 96, 2004 EDITION, Chapter 3, Definition of Combustible, Limited Combustible and Non - Combustible. 17 Zero Clearances to Combustibles This duct is to be used in non-combustible surroundings. Where the duct does not require an enclosure, it must have a minimum clearance to adjacent combustible walls as shown above in Table 5 — CLEARANCES. In cases where the ducting extends through any story of a building above the location at the connected appliances, it must be enclosed in the upper stories with walls having a fire resistance rating of not less than one hour for buildings of two or three stones in height. If the building is four stories or more in height, the enclosure wall shall have a fire resistance rating of not less than two hours. METHODS USED TO TEST DUCT.AFTER ASSEMBLY Prior to the concealment of any portion of a grease duct system; a leakage test shall be performed. in the presence of,the code official. Duct shall be considered to be concealed where installed. in shafts or covered by coatings or wraps that prevent the ductwork from being visually inspected- on all sides. A light test or approved equivalent test method (smoke.test) shall be performed to determine that all joints are liquid tight. The smoke test is used for longer duct runs while the light test is used for short duct runs, both methods are approved for use. Method 1 — Light Test per IMC 506.3.3.1 A light test shall be performed by passing a lamp having a power rating of not less than 1 00watts through the entire section of ductwork to be tested. The lamp shall be open so as to emit light equally in all directions perpendicular to the duct walls. The test shall be performed for entire duct system, including the hood -to -duct connection. The ductwork shall be permitted to be tested in sections, provided that every joint is tested. Method 2 — Smoke Test After the ductwork has been installed allow the listed'sealant to cure for a minimum of 24 hours. Smoke bombs are lit and: placed at the bosom of the duct system, natural upwards!drafts will pull the smoke to the top of the duct system. Various length duct runs may require multiple smoke bombs.. Once the smoke has reached the top of the duct run, cap the duct, making sure it's secure. Inspect all joints for leakage. GENERAL DUCT WEIGHT Two different material gauges are available, 20 gauge is the minimum / 18 gauge is the maximum allowable material per this listed duct. Both gauges have been tested by ETL and comply with standard UL -1978. 20 gauge is the standard material used in application with 18 inches or more'to combustible surfaces. 20 gauge duct may also be wrapped using a listed duct wrap for zero clearance to combustibles, 18 gauge is required in some JHA when duct needs to be wrapped using a listed duct wrap for zero clearance to combustibles. Weight — 20 Gauge Duct The following formula can be used to approximate the weight of total lengths of duct for 20 GA duct (.0327 x "L" x "D"). "L" and "D" should•be calculated in. inches, where L is the length and•D•is the diameter. Example: A total ;length of duct is 25 ft long,.14"diameter (.0327 x (25'x 12") x 14" = 137 LBS): Weight —18 Gauge Duct The following formula can be used to approximate the weight of total lengths of duct for 18 GA duct (.0417 x "L" x "D"). "L" and "D" should be calculated in inches, where L is the length and D is the diameter. Example: A total length of duct is 25 ft long, 14" diameter (.0417 x (25'x 12") x 14" = 175 LBS). 18 " Model ND -2 Specification: . 1. j`� The model ND -2 is an exhaust only canopy hood rated for all types of cooking equipment. The hood-shall%have the size, shape and performance specified on drawings.-_ r '•, Construction shall be type 430 stainless steel, with a #3 or #4 polish where exposed. The manufacturer, ETL _ and NSF shall determine the individual component construction. Construction shall be dependent'•on .the , structural application to minimize distortion and other defects. All seams, joints and penetrations of the hood ' enclosure to the lower outermost perimeter that directs and captures grease -laden vapor and exhaust gases shall have a liquid -tight continuous external weld in accordance with NFPA 96. The hood shall be*wall4ype with °a minimum of four connections for hanger rods.; Connectors shall have 9/16" holes pyre -punched in 1 %" x 1 angle iron at the factory to allow for hanger rod connection by others. �►• The hood shall be furnished with U.L. classified filters, supplied in size and quantity as required by ventilator. The hood manufacturer shall supply complete computer generatedsubmittal drawings including •hood•sections: view(s) and hood plan view(s). These drawings must be available to the engineer, architect and -owner -for their use in construction, operation and maintenance: 7 -Exhaust duct collar to be 4" high with 1" flange.. Duct sizes, CFM and static pressure requirements shall be as ` shown on drawings. Static pressure requirements shall be precise" and accurate; air velocity. and volume information shall be accurate within 1 -ft increments along the length of the ventilator. U.L. incandescent lightfixtures and globes shall be installed and pre -wired to a junction box. The light fixtures shall be installed with a maximum of 4'0" spacing on center and allow up to a 100 watt standard light:bulb. „ ' The hood shall have: ' - ' A double wall insulated front to eliminate condensation and increase rigidity. The insulation shall have a flexural modulus of 475 EI, meet UL 181 requirements and be in accordance with NFPA 90A and 90B. • An integral front baffle to direct grease laden vapors toward the exhaust filter bank. ' • A built-in wiring chase provided for outlets and electrical controls on the hood_ face and shall not ` penetrate the capture area or require an external chase way. • Removable grease cup for easy cleaning. The hood shall be ETL Listed as "Exhaust Hood Without Exhaust Damper", NSF Listed and built in accordance with NFPA 96. The hood shall be listed for 4507 cooking surfaces at 150 CFM/ft„,600°F cooking'surfaces at 200 CFM/ft, and 700°F . cooking surfaces at'250 CFM/ft.-The hood -shall be ETL Listed as "Exhaust Hood ' Without Exhaust Damper". Optional Features : 4. • Utility Cabinet • ETL Listed Exhaust Fire Damper 4 • End Panels ' • Enclosure Panels: T r }• _, .. ,• • Fully Integrated Self Cleaning Options LISTO Suggested Specifications ' L M1ry�ly.y`� �j4s 4n�� fAi`�•''•'_' R L k r .r JFh " Model ND -2 Specification: . 1. j`� The model ND -2 is an exhaust only canopy hood rated for all types of cooking equipment. The hood-shall%have the size, shape and performance specified on drawings.-_ r '•, Construction shall be type 430 stainless steel, with a #3 or #4 polish where exposed. The manufacturer, ETL _ and NSF shall determine the individual component construction. Construction shall be dependent'•on .the , structural application to minimize distortion and other defects. All seams, joints and penetrations of the hood ' enclosure to the lower outermost perimeter that directs and captures grease -laden vapor and exhaust gases shall have a liquid -tight continuous external weld in accordance with NFPA 96. The hood shall be*wall4ype with °a minimum of four connections for hanger rods.; Connectors shall have 9/16" holes pyre -punched in 1 %" x 1 angle iron at the factory to allow for hanger rod connection by others. �►• The hood shall be furnished with U.L. classified filters, supplied in size and quantity as required by ventilator. The hood manufacturer shall supply complete computer generatedsubmittal drawings including •hood•sections: view(s) and hood plan view(s). These drawings must be available to the engineer, architect and -owner -for their use in construction, operation and maintenance: 7 -Exhaust duct collar to be 4" high with 1" flange.. Duct sizes, CFM and static pressure requirements shall be as ` shown on drawings. Static pressure requirements shall be precise" and accurate; air velocity. and volume information shall be accurate within 1 -ft increments along the length of the ventilator. U.L. incandescent lightfixtures and globes shall be installed and pre -wired to a junction box. The light fixtures shall be installed with a maximum of 4'0" spacing on center and allow up to a 100 watt standard light:bulb. „ ' The hood shall have: ' - ' A double wall insulated front to eliminate condensation and increase rigidity. The insulation shall have a flexural modulus of 475 EI, meet UL 181 requirements and be in accordance with NFPA 90A and 90B. • An integral front baffle to direct grease laden vapors toward the exhaust filter bank. ' • A built-in wiring chase provided for outlets and electrical controls on the hood_ face and shall not ` penetrate the capture area or require an external chase way. • Removable grease cup for easy cleaning. The hood shall be ETL Listed as "Exhaust Hood Without Exhaust Damper", NSF Listed and built in accordance with NFPA 96. The hood shall be listed for 4507 cooking surfaces at 150 CFM/ft„,600°F cooking'surfaces at 200 CFM/ft, and 700°F . cooking surfaces at'250 CFM/ft.-The hood -shall be ETL Listed as "Exhaust Hood ' Without Exhaust Damper". Optional Features : 4. • Utility Cabinet • ETL Listed Exhaust Fire Damper 4 • End Panels ' • Enclosure Panels: T r }• _, .. ,• • Fully Integrated Self Cleaning Options LISTO Suggested Specifications ' L Integrated Suggested Specifications: Aerodynamic Grease. Trough ' Fully welded grease sub -assembly and a deep grease.trough allows for easy cleaning. Grease trough shall be integrated into the hood to ensure smooth effluent transition from appliance to filter. Clearance Reduction System Hood shall be provided with an integral front and rear clearance to combustibles reduction system. , Insulated Hood Front Hood shall be fabricated with a double-wall, insulated front for increased rigidity and reduced condensation. Riser , Hood shall accommodate up to a 16" riser. Filter Options The filters shall. be constructed of stainless steel and shall be NSF and UL or ETL classified. Various types of filters are available based on cooking application. For lower grease applications,, filters should extract Up to 85% of grease particles over 8 microns. For heavy grease applications, filters should extract up to 90% of grease particles at 2 microns. . Wiring Chase. A built-in wiring chase shall be provided for optimal positioning of electrical controls and outlets on the front face of the hood without penetrating the capture area or requiring an external chase way. Exhaust Rates ETL Listed for 450°F, 600°F and 700"F cooking surfaces (File 3054804-001 without exhaust damper; File 3054804=002 with exhaust damper), NSF Listed and built in accordance with NFP..A Standard 96. + Optional Suggested Specifications: Compact Fluorescent Lights Fitted with UL Listed, pre -wired, incandescent light fixtures and tempered glass to hold up to a standard 1004att bulb. Factory pre -wired lighting shall be accessible from the bottom of the hood. Factory installed energy efficient fluorescent bulbs to illuminate cooking surface. CORE Protection Hood to ship with UL -300 integral plenum and duct fire system. r Factory Installed Energy Management System Factory will install the energy management system (EMS) in the hood's integral end utility cabinet. Includes factory wiring of duct temperature sensor, and pre-set timers. EMS shall be capable of reducing exhaust and supply airflow. quantities.by 20% using variable frequency drives. Integral Automatic Self -Cleaning System Factory will install the self-cleaning system, which automatically washes down the exhaust plenum and up to 6 feet of grease duct upon fan deactivation. Cleaning cycle frequency and duration are fully adjustable. End Panels Factory supplied end panels will reduce dynamic effects from cross drafts and enhance the capture and containment.of the hood.' Exhaust CFM can be reduced by up to 30 percent of the normal exhaust rate. , AC -PSP , Factory will install the AC -PSP accessory which will delivers up to 80% make-up air while providing a termination point for AC air in a separate insulated plenum. Make-up air plenum shall be located closest to hood. Both the make-up air plenum and AC plenum shall contain two layers of perforated stainless steel diffuser plates to provide even air distribution. _n x , .�, .w ' r{ " • _ j A OPTIONAL Perforated Supply Plenum Specification , • . , . ,,fir �a., .... -. Y ' . w 'The Perforated Supply Plenum (PSP) shall provide make-up air through perforated stainless steel panels. All seams shall be welded and have stainless steel on exposed surfaces. Unexposed surfaces shall be constructed of aluminized steel. Perforated diffuser plates shall be included in the design'and to provide even air distribution and the plenum shall be insulated to prevent condensation (optional).-;' - ; .r4;.,- grit . Features and Benefits: • * �� t r '• '+ - r ,' Provides up to 80% make-up air. . f �` _ • r • Stainless steel construction to match the ventilation hood• Delivers make-up air where it is needed most while minimizing the amount of air that Idiffuses to space • } • . - ' • Decreases HVAC load, thus lowering operating costs .' F Directs make-up air into the hood's capture area `f` , Evenly distributes make-up air along the length of the hood, •' `: ''r r.`�` Low make-up air discharge velocities, typical velocity is 140 to 160 ft. / min. ' Assists in exceptional capture and containment of cooking vapors ' Easy installation ' � ' •. '' - F M ,; . • - � Section• View Drawing ' :, r. . •. .. g for 12" PSP . ' ,❑PTI❑NAL DAMPER: FLANGE FOR ' VOLUME ONLY OR HOOD ATTACHMENT i FIRE/V❑LUNE ASSEMBLY ' '4.5°� +=c,f �Y-. VOLUME ONLY DAMPER i - HEIGHT = 2,75" 12y 01 ' Y c T } ,� 23.5% OPEN' ' 'STAINLESS STEEL PERFORATED PANEL may: � . �` a -. f ' , • i � 1 - .� � `, r• r.• `. • -, c w .lir '. ti . ,;a.,.•� � r ' it ND -2 Performance Values. HANGING ANGLE ----� 3' STANDD�F\ CI'T T IS THE RESP(INSASILITY tF THE ArCHEC-!DVNER TO ENStAr THAT THE HOOD CLEARANCE FROM LIMITED-COMBUST?BLE AND COMBUSTIBLE MATERIALS IS IN COMPLIANCE VTTH LOCAL CODE RCDUIREMENTS , Section View ofModel N.D=2 PoSER 103W VAPORPROOF INCANDESCENT LIGHT � �j J I , 0(16' U.! CLASSIFIED BkFRE-TYPE 4 GREASE FRIERS L CREASE DRAIN , VT.4 REMOVAKE CUP 4 EDUIPMENT BY OTHERS .(NaxiCoofkirig Surface , eriip,('� iNinimum.EzhausL'CF.lNYF.t . 450 - Ovens, Sieamers; Keides;.Binges; Griddles: and 150; Fryers 600 Gas .Char -broilers, Electric .Charrbroilers, 200' and Woks . 70'0 MesquiteGrills, Charcoal .Char broilers. 250 Wood- Burnin' Appliarices HANGING ANGLE ----� 3' STANDD�F\ CI'T T IS THE RESP(INSASILITY tF THE ArCHEC-!DVNER TO ENStAr THAT THE HOOD CLEARANCE FROM LIMITED-COMBUST?BLE AND COMBUSTIBLE MATERIALS IS IN COMPLIANCE VTTH LOCAL CODE RCDUIREMENTS , Section View ofModel N.D=2 PoSER 103W VAPORPROOF INCANDESCENT LIGHT � �j J I , 0(16' U.! CLASSIFIED BkFRE-TYPE 4 GREASE FRIERS L CREASE DRAIN , VT.4 REMOVAKE CUP 4 EDUIPMENT BY OTHERS . r i ' vf, The ND -2 Series is a Type 1, Wall •Canopy Hood for use over 450°F, 600°F and 700°F cooking surface temperatures. The aerodynamic design includes a mechanical baffle • and performance enhancing lip for,exceptional capture and containment. ! _Fully Integrated Package F" w ', CaptiveAire sells this hood as a stand-alone appliance to be integrated into a kitchen ventilation application, or provided as N par of a FULLY INTEGRATED PACKAGE designed by CaptiveAire and pre-engineered for optimum performance. The package consists of the hood. an integral utility cabinet, factory pre -wired electrical controls, and a listed fire suppression system. Other options include a listed exhaust fan, a listed make-up air unit and listed; factory-builtduciv+ork.. ' The ND -2 Series is a Type 1, Wall •Canopy Hood for use over 450°F, 600°F and 700°F cooking surface temperatures. The aerodynamic design includes a mechanical baffle • and performance enhancing lip for,exceptional capture and containment. ! _Fully Integrated Package F" w ', CaptiveAire sells this hood as a stand-alone appliance to be integrated into a kitchen ventilation application, or provided as N par of a FULLY INTEGRATED PACKAGE designed by CaptiveAire and pre-engineered for optimum performance. The package consists of the hood. an integral utility cabinet, factory pre -wired electrical controls, and a listed fire suppression system. Other options include a listed exhaust fan, a listed make-up air unit and listed; factory-builtduciv+ork.. Advantages .' Exhaust Flow Rates: Superior exhaust flow rates ' A 4' > Grease Extraction: All hoods come standard with - Hood can operate at 150 CFM/ft or 600 total CFM,• stainless steel baffle filters and a deep grease trough Available in single or back-to-back configurations.' which allows for easy cleaning. Captrate Combo@ and t ETL Listed: ETL Listed for use over 450°F, 600°F and Captrate Solo® filters are optional. Grease drain 700" F cooking surface temperatures, which provides system with removable 12 pint cup for easy cleaning. flexibility in designing kitchen ventilation systems. ETL Standard filter stops eliminate gaps between filters. Listed to US and Canadian safety standards; ETL Y Reduced Lead Times and Shipping Costs: Produced Sanitation Listed and built in accordance with NFPA ' on a high volume assembly line at one of five 96, ► manufacturing facilities to reduce lead times and Capture and Containment: Insulated, double-wall rigid shipping costs. ' front has aerodynamic design that reduces radiant heat > Clearance to Combustibles: Standard built in 3" rear ' - into kitchen, prevents condensation and provides ; standoff to meet NFPA 96 requirements, when installed - �.- exceptional capture and containment of cooking - in a wall application. ' vapors. This is accomplished with the signature ND -2t Controls: Hoods can be equipped with modular utility °mechanical baffle" on the front of the hood's capture , . cabinets and end standoffs. Optional listed light and fan area and the "C-shaped" design of the hood's capture control switches flush mounted and pre -wired through area. Mechanical baffle provides a built-in wiring chase electrical chase way. ' for optimal positioning of electrical controls and outlets. • t Optional Make-Up O Air Make-up air can be supplied on the front face the hood without penetrating c�piure area or requiring external chase way. ti� ough optional front and/or side plenums (ND -2 ti Series with PSP or AC -PSP Accessory). )b- Convenient Design: Factory pre -wired lighting to illuminate the cooking surface is accessible from the t Optional Self Cleaning Technology: The Self Cleaning , bottom of the hood. Fitted with UL Listed, pre -wired, Hood option adds a spray bar that extends the full incandescent light fixtures and tempered glass globes • length of the hood immediately behind the filters. The ^ + to hold up to a standard 100 watt bulb. Pre punched system cleans grease from the plenum and portion of hanging angles on each end of hood and additional set the ductwith the daily,hotwaier spray cycle. provided for hoods longer than 12'. t• Optional CORE Protection: The CORE Fire Protection Y Construction: Polished stainless steel the interior System is an automatic, pre-engineered fire ti and exterior of the front enhance aesthetics. Fully • suppression system which is ETL listed to UL St Standard • welded and polished front corners. Fabricated from 300. The CORE Protection System is designed to ' Type 430 stainless steel with option of Type 304 provide primary coverage for ventilating equipment available. including hoods, ducts, plenum and filters. , .> •Channels: Hood comes standard with stnicturalol S , ' Q . r - t 'f ' ,• channels on top and wrapper channels on the bottom. r P- Reduced Weight: Rigid.single wall end panels reduce " weight. , a Performance AVG. COOKING SURFACE TEMP. (°F) CONFIGURATION MIN. EXHAUST - CFM / FT. 450°F Single Wall Hood .t 150 2 Wall Hoods Back -to -Back .300 .600°F Single Wall Hood 200 2 Wall Hoods Back -to -Back 400 700OF Single Wall Hood 250 2 Wall Hoods Back -to -Back 500 a Recommended Duct Sizing: Exhaust - Based on 1500 FFAA r ----------- ---- ----- --------------------- . Features { r Recommended Duct Sizing: Exhaust - Based on 1500 FFAA r ----------- ---- ----- --------------------- . Features { r Non -Welded Grease Duct Systems Installation,•Operation, and Maintenance .Manual F �sGrQ c us L • s{ - r , • 4 r A0011047 F �„ January 2016 Rev. 24- t r r A0011047 F �„ January 2016 Rev. 24- TABLE OF CONTENTS WARRANTY...................................................................................:..................:...........:............................... 3 LISTINGS................................................................................................................................................... 4 APPLICATION..............................................................................................................................................4 MECHANICAL............................................................................................................................................... 5 JointSealant...................................................................................................................... .................... 5 SealantFeatures.................................................................................................................................. 5 Table1 - Sealant Usage Chart .............................................................................................................5 GreaseDuct Standard Connection...........................................................................................................6 Fig.1 - Joint Assembly......................................................................................................................:.. 6 Collar & Adjustable Duct Connections...............................................:......................................................7 Fig. 2 - Adjustable Duct Overlap............................................:...............................................:.............7 Collar & Adjustable Duct Vertical Installation........................................................................................... 7 Table2 - Minimum Overlap..................................................:.............................................................. 7 Fig. 2a - Adjustable Duct Overlap..................:..................................................................................... 7 Fig. 2b - Collar & Adjustable Duct Installation..................................................................................... 8 Risers - Factory & Field (Bolted & Welded) Risers.........................................................................:........8 Fig. 3 - Field Installed Riser - Bolted...................................................................................................9 Fig. 4 -Duct Drain.............................................:..................................................................................9 DuctDrains..............................................................:................................................................................ 9 GreaseManifold Tee ............. ..................................................... :.............................................................. 9 Fig. 5 - Grease Manifold Tee Position..................................................................................................9 AccessDoor (Tee Cap) Assembly..........................................................................................:...............10 Fig. 6 - Access Door Assembly.........................................................................................................10 FanAdapter Plate...................:...............................................................................................................11 Fig. 7 - Fan Adapter Plate..................................................................................................................11 Prevention of Grease Accumulation in Horizontal Grease Duct.............................................................11 Alignment & Bracing of Grease Duct......................................................................................................11 Table 3 - Horizontal Support Spacing................................................................................................11 HorizontalSupport & Support Spacing.........................:....................................................................11 Fig. 8., Horizontal -Support Details, ..................... ; ........................................................................ a ..... -12 Wall Guide Support & Support Vertical Spacing ... :......................... :.................................................... 12 Table 47 Vertical Support Spacing.........:..........................................................................................12 Fig.v 9 _ Vertical ..Support Details......:......:.:.:.:........:..:.........:.....:....:.........:.........:.:...:......:.:..:.............1>3 Grease, Duct'Assembly.Examples ...................'.: z Fig::10=-.Grease Duct Installation Guide.......:.....................:........:........................:..........::...:...:.:......14 Fig. 11: - Grease Duct Installation Guide........................::...:.............:...........................................:.:.1:5 Fig. 12 - Grease. Duct Installation:Guide:.............................................................................................. 1:6 CLEARANCES............................................................................................................................................17 Table '5 - Cleafance - Grease Duct.......:........:.::.:.................................................................................17 Zero. Clearances to Combustibles............................:.:............................................................:..::..........18 METHODS USED TO -TEST DUCT AFTERASSEMBLY•.......................................................................::.18 Method 1 - Light Test per IMC 506.3.3.1...............................................................................................18 Method2 -Smoke Test:..........:................:......:..............................................................:...............:.......18 GENERALDUCT WEIGHT.................................................................:.................................:......................18 Formula1 - 20 Gauge Duct.....:................................:.............................................................................18 - Formula .2 -18 Gauge, Duct.:.................................................................................................................. 18 NOTES:...................................................................::............................:..................................................:..19 CLEANING & MAINTENANCE RECORD..................................................................................................20 2 TABLE OF CONTENTS WARRANTY.................................................................................................................................................. 4 LISTINGS.....................................................:................................................................................................ 5 INSTALLATION.........................................:.............................................:...................................................... 5 SitePreparation........................................................................................................................................ 5 ClearanceReduction Methods..... :............................................................................................................ 6 Installation of a Single Hood (Wall.or Island)............................_...............................................................7 BasicHanging Angle.........................................:...................................................:..............................9 FullLength Hanging Angle.................................................................................................................... 9 CornerHanging Angle........................................................................................................................10 PSPHanging Angle..........................................:.................................................................................10 SideView of Typical Hood.................................................................................................................11 End-to-End Hoods...................................................................................:............................................11 Hanging Detail for Multiple Hood Models Hung End=to'Enii(He°mmedEnds) .....:............... 01Hanging Detail for Multiple Hood Models Hung End-t6'-End (Flan'ged.Ends)....................................12 Hood Connection Detail for Multiple Hood Models (Hem"medEn&0i0Trim`Strip)......................... 13 Hood Connection Detail for Multiple Hood Models '(Flanged.Ends-w/out'Trim'-*Strip) ........................13 Back-to-Back Hoods.....................................:.:.......................................................................................14 Hanging Detail for Hoods Hung Back-to-Back.................................................................................:.14 Guidelines for Ductwork Installation........................................:..............................................................15 Installation of Hood Accessories.............................................................................................................16 BackReturn Installation.....................................................................................................................16 Bolt-Together Standoff Installation.....................................................................................................18 Back and Side PSP (Perforated Supply Plenum) Installation..............:.............................................19 AC-PSP Installation............................................................................................................................20' Wrapper (Enclosure Panel) Installation..............................................................................................22 End-panel Installation......................................................................................................................... 26 QuarterEnd panel Installation............................................................................................................27 Insulated End panel Installation.........................................................................................................28 VerticalEnd panel Installation............................................................................................................29 BacksplashInstallation....................................................................................................................... 30 OPERATION...............................................................................................................................................32 PerformanceEvaluation.........................................................................................................................32 Guidelinesbefore Beginning..............................................................................................................32 External Factors which may affect Hood Performance......................................................................33 Usinga Shortridge Instrument............................................................................................................33 Calculating Make-up Air CFM with a Shortridge Instrument and Spreadsheet.................................34 Calculating Make-up Air CFM without a Shortridge Instrument.........................................................34 Calculating Exhaust Air CFM with a Shortridge Instrument and Spreadsheet..................................34 Calculating Exhaust CFM without a Shortridge Instrument................................................................34 Adjustments........................................................................................................................................ 35 Conclusion.......................................................................................................................................... 35 Complete Equipment List for Performance Evaluations.....................................................................35 Troubleshooting......................................................................................................................................36 TroubleshootingChart ...................:....................................................................................................36 MAINTENANCE.......................................:.......................................'...............,...........................................37 GeneralMaintenance.............................................................................................................................37 DailyMaintenance........................................:.........................................................................................37 QuarterlyMaintenance...........................................................................................................................37 Start-Up and Maintenance Documentation.......................................:....................................................40 JobInformation......:............................................................................................................................40 HoodInformation................................................................................................................................40 MaintenanceRecord..........................................................................................................................40 Factory Service Department...............................................................................................................40 WARRANTY This equipment is warranted to be free from defects in materials and workmanship, under normal use and service, for a period of 12 months from date of shipment. This warranty shall not apply if: 1. The equipment is not installed by a qualified installer per the MANUFACTURER'S installation instructions shipped with the product, 2. The equipment is not installed in accordance with federal; state and local codes and regulations, 3. The equipment is misused or neglected, 4. The equipment is not operated within its published capacity, 5. The invoice is not paid within the terms of the sales agreement. The MANUFACTURER shall not be liable for incidental and consequential losses and.- damages potentially* attributable to malfunctioning. equipment. Should any, ;.part, of the equipment prove to be defective in material or workmanship within the 12 -month warranty„ period, upon examination by the MANUFACTURER, such part will be repaired or.'ieplaced by MANUFACTURER at no charge. The BUYER shall pay all labor costs incurred in connection with•such repair or: replacement.,Equipment shall not be returned without MANUFACTURER'S prior authorization and'all returned -equipment shall be shipped by the BUYER, freight prepaid to a destination determined, by the MANUFACTURER: 4 . t � w �',� , t+. � t p'3. ,_ {� '� •rrYl'A,G ..� r' y,•. + " r OPTIONAL . AC Perforated Supply'Plenum Specification' r The AC Perforated Supply Plenum (ACPSP) shall provide make-up air through a dual stream perforated ' stainless steel plenum. All seams shall be welded and have stainless steel on exposed surfaces. Unexposed. surfaces shall be constructed of aluminized steel. Perforated diffuser plates shall be included in the design and, ` to provide even air distribution. The air-conditioned portion of the plenum shall be insulated -to prevent ' condensation. The make-up air plenum shall be located nearest the hood and the air -conditioned -plenum away... r from the hood. The make-up airstream and the air-conditioned stream shall not be permitted -to mix until leaving the dual plenum. +Features and Benefits: " Provides up to 80% make-up air' ` • Delivers AC where it is needed most. r, ;• • . AC air does not interfere with hood's capture and containment • Convenient termination for, AC ductwork in kitchen,.' . • Stainless steel construction to match the ventilation hood • Insulated to prevent condensation ' a Section View Drawing for 22" ACPSP .r• � �• • •fie � � + a 1' � _. r . ` f E Hood Connection Detail for Multiple Hood Models (Hemmed-Ends with Trim-Strip) r EE.DER vnSKR� ' 3rP [V DOLTS CP toJ ']D0.SD'Dl WLT ,+ • i r a � Xm11 wt i { NIDD [ _{ • \\ MOD R2 CKMCIIOI 1/t RNITL . inMl CIEEL N X TKTORT vELDEO 1 ' - • �. TO NO DC CKN DD . SC ffN[L� TENT SLIPS TOMODS •. DOLTU TDEETQD TD ww MOM RV IOELTKR _ TOP OF MOD - �T-IrCTi1P.TR0�� •. • � 1 XmD tll / • I - k r MOD K HOURS WTT TOSTXCR VIIX T-STRIP TRO. CCC DCMILI ' MOD O Y • HOOD CONNECTION DFT�II Figure 5A Hood Connection Detail for Multiple Hood Models (Flanged Ends Wout Trim Strip) . I .• PERDER VA&M !/8' DIA x - iXRCC1ED ROD k M1 Back -to -Back Hoods The following is a step-by-step procedure for installation of back-to-back ventilation hoods. Refer to Figures 5 and 6. 1. Follow steps 1 through 10 of the Installation of a Single Hood section for each hood. 2. Adjust tension on hanging rods to position hoods so they fit flush with each other as shown in Figure 6. 3. . Bolt the top of the hoods together by sliding a threaded rod through the connection bracket slots and fastening it into position by using heavy duty nuts and washers. See Figure 5. 4. Once all of the hoods are hung, follow steps 11 through 19 of the Installation of a Single Hood section. 5. Run a bead >=1/8" of silicone sealant on the lower horizontal seam between the two hoods. Slip the U -channel over the seam as shown in Figure 6. Tape can be used to hold the U -channel in' place until the silicone cures. 6. Run a bead of the same silicone sealant along the side vertical seam between the two hoods. Slip the T -strip trim between the hoods. See Figure 5. T Strip is not required on hoods with flanged ends and fully welded, ground, and polished comers. 7. Proceed with steps 20 through 23 of the Installation of a Single Hood section. Hanging Detail for Hoods Hung Back -to -Back LET UP ON TENSION }f THREADED-RD])rFLATT7ENED . SLIGHTLY TO JOISTS BY TO BRING INSTALLING HOODS CONTRACTOR TOGETHER AT BOTTOM U -CHANNEL TRIM 1� S/S U -CHANNEL TRIM i HANGING DETAIL FOR HOODS HUNG BACK-TO-BACK Figure 6 14 "System Design 3-6.1.1.2 Ducts 50 to 100 inches in Perimeter "Two ADP nozzles, P/N 87-120011-001, pointing in the same direction are required for protection of ducts with perimeters greater than 50 inches and less than or equal to 100 inches. Ducts can be of unlimited length (refer to Figure 3-30). For other option of ducts up to 75 perimeter inches (See Figure 3-32). Note: All Kidde systems are listed by UL and ULC for use with the exhaust fan either on or off when the system is discharged. �X X 1/4X,/ +— +/d 1/2d MAX. DIAMETER 31.83 in. (809 mm) X. /aX /zX ri NOZZLES TO BE ALONG ONE 25 in. (635 mm)+ ♦ ♦ ♦ CENTERLINE AT THE 114 POINTS. MAX. SID NOZZLES TO BE 0 - 6 in. (0-152 mm) UP FROM ENTRANCE OF VERTICAL DUCT MAX. DIAGONAL 11.78 in. (300 mm) MAX. DIAGONAL TYP. (2) ADP NOZZLES 11.78 in. (300 mm) SQUARE RECTANGULAR ROUND ADP NOZZLE i i Oto6in. (0 to 152 mm) 1. DUCT ENTRANCE �c OF VERTICAL DUCT — — - TL OF HORIZONTAL DUCT 2 - 4 In. (51 mm -102 mm) ADP NOZZLE AIM POINT NOZZLE TIP TO DUCT HIP i VERTICALIHORIZONTAL DUCT Figure 3-30. Duct Protection Using Two ADP Nozzles, P/N 87-120011-001 April 2009 3-36 P/N 87-122000-001 Guidelines for Ductwork Installation Ductwork is furnished. by supplier only if specified by the customer. The following information is provided as a guideline only. Ductwork should be installed in accordance with the local codes and restrictions. It is the responsibility of the installer to check local codes prior to installing the ductwork. 1. All ductwork,must,be-installed in the�most directmanner, possible. 2. Exhaust duct -must be -made of 16 gauge carbon steel, 18 gauge stainless steel or must be. listed for: use with �commercial. kitchen.hoods and follow the manufacturer's listing. 3. , Per..NEPA-96, all�exhaust;ductseams)and joints musthave a continuous.liquid tight external weld; exception would:be.,Listed Factory Built Grease,Duct. 4. ExhausVrisers on the,hood have been sized to achieve a -velocity of 500-2200 FPM, per.NFPA . 96, based upon -the CFM,required`for the -hood. ' Maintain the area; of each riser when connecting duct offsets, or transitions. 5. Branches should enter. at gradual, expansions and at atpreferred angle of 30,degrees or 45 degrees if necessary. 6. When.a "pantleg:duct" is required,.to bring two -ducts into one. exhaust -fan, observe -the following in order to obtain desired performance:. a. Use ONLY radius back and radius throat elbows: 2 to..2:5 diameter centerline radius is recommended. b.._ Maintain the,distance,between;the center lines.of.exhaust.ducts at.a maximum of 12' apart. c. The main duct going.to. the exhaust..fan must be. the, sum of the area of the separate legs. 7. Supply.air risers are sized.around. a maximum 600'FPM. Maintain this area when. installing ducts. Do not use "flexible" type duct for supply:duct. Only rigid type duct.installed in accordance with SMACNA Low•Pressure requirements will be acceptable. 9. Access Doors should be provided at the sides or at the top of the duct, as well as changes of direction. Please refer to your AHJ if questions on requirements for horizontal and vertical duct run. 10. IMPORTANT: When a fusible link is installed in the make-up air damper at the hood collar, an access door must be cut into the supply duct by the installer. 11. Duct sensor may ship loose on hoods with field cut risers. When double wall duct or ductwork with a diameter smaller than 10" is used, loose duct sensors should be installed in the top of the plenum near the riser in the path of the exhaust airflow. 15 Installation of Hood Accessories Back Return Installation 1. Locate the assembly and unpack the product from the crate, being very careful not to dent or scratch the outer surface. NOTE: Report any damage to the delivering freight carrier and file a claim if appropriate. 2. If the supply risers are to be field cut, cut the risers in as desired. NOTE: For factory cut, supply risers, the manufacturer installs Ia 2" vertical flange around the opening._ This flange is intended to slip inside a supply boot that is provided by the installer. 3. Locate the wall and ceiling joists which will support the assembly. 4. Use 1/2" threaded rod to hang the back return.' Install the threaded`rod and angle or,Gnistrut® that will be used to; hang the assembly from the ceiling joists.. Drill 9/16° holes as needed in the arigie for the threaded rod. Be sure tolineup with'th'e welded -on angle mounting brackets on the back return. - a. , 5'. The -back return is typically Hung so=it`s top'edge is the same height as the top edge `of 66 food. See Figure 7. Refer to Step 2 in the Installationof a Single Hood -instructions to determine'the 'hood and back return flanging Heights. ' 6. .Slowly raise the back return until hanging rods can be attached to the'hanging angles. It is advisable to 'do-this,before-the back return reaches its'final height. NOTE: Please use:caution as weight is not proportionally dispersed. Install the threaded rod into the back'return hanging angleg"aiM use heavy duty.* nuts to secure the connect'iori:' 7.' Make sure the -back return is level. Secure to wall in" a Vmanner acceptable to the AHJ. 8. If there are multiple. back return sections, install the remaining, sections now. Use caulk and the -`F--strip trim between adjacent b'ack1ei turn sections. see Figure 8. 9. Peel the protective plastic coating on the- back return down below where the t ottom' e'dge*of the hood Wili're'stagainst it,'soJ does not'remain behind the hood: 110: Caulk the'seams between tFie wail'and the back return assembly after the hood 'and'all other accessories have been installed. W Section View of Typical Hood with Back Return • .iRnw-rt l: L'RRDDED NDD. T•�O�SD:IIr� CI - - � Oiniu�W rvtl .. ` •.aaE nwm.; Nnc rr.Dnt¢ er ruiwr •/S Y _ SECTIGN VIEp CE 1\Pl�.l H000 M7R WE RETURN Figure 7 Back Return -Multiple Sections Bolt -Together Standoff Installation 1. Unpack the standoff panels from the shipping container, being very careful not to dent or scratch the panels. NOTE: Report any damage to the -delivering freight carrier and file a claim if appropriate. 2. Mount the end caps for the back standoff to the hood securely with self -tapping sheet metal screws. Clamp the back standoff and the hood together before screwing so they do not shift. See Figure 9. 3. Place the back standoff filler piece into place flush with the rear bottom edge of the hood and secure with self -tapping sheet metal screws. 4. Continue with hood installation instructions. 5. After the hood installation is complete, secure the bolt -together standoff to the wall or other hoods as applicable in a manner acceptable to the authority having jurisdiction. Bolt Together Standoff Installation Figure 9 18 Mount the end caps for the back standoff to the hood using self -tapping sheet metal screws provided:' Screw through the end cap flanges into the flanges on the hood. Place the back standoff horizontal filler piece into place. Mount the filler piece using self -tapping sheet metal screws, provided. Screw through the filler piece flanges into the studs on the back side of the hood. Do not penetrate into the capture area. Once complete, no screws should be visible from the outside of the hood. Attach the back standoffs to the wall using screws appropriate for the wall. Screw through the flanges of the standoff into the wall. If standoff mounts against another hood, use the procedure from steps 1 and 2 for the second hood Attachment of Side PSP Figure 1.1 PSP with a FBSS Configuration RLL P^.P3 A�E pE,D,gD G TW FIELD. OSE SHEET IlE SMW M OMER.S[DE p yP'�iT4M.; flRIL l , SEED E@MO- OE -m PSPS. `BHT PSP Figure 12 AC -PSP Installation 1. Locate the assembly and unpack it from the crate, being very careful not to dent or scratch the outer surface. NOTE: Report any damage to the delivering freight carrier and file a claim if appropriate. 2. If the supply risers are to be field cut, cut the risers in as desired. 3. Locate the ceiling joists which will support the assembly. If using Unistrut®, then securely attach to the ceiling joist. 20 Back and Side PSP (Perforated Supply Plenum) Installation 1. Locate the assembly and unpack it from the crate, being very careful not to dent- or scratch the outer surface. NOTE: Report any damage to the delivering freight carrier and file a claim if appropriate. 2. Upon completion of the hood install, install the back PSP first, Then -if applicable, install•the side PSPs. 3. If the supply -risers are to be field cut, cut the risers in as desired. 4. Locate the ceiling joists which will supportthe assembly. If using Unistrut®, then securely attach to the ceiling joist. 5. Use 1/2" threaded rod to hang the PSP. Install the threaded rod•and angle that will -be -used to hang the assembly from the ceiling.joists. Drill 9/16" holes in.the angle if not=using Unistrut@. Be sure to line up with the angle mounting brackets on the PSP. 6. Peel the protective plastic coating on the hood down below where the bottom edge of the- PSP will rest against the hood, so it does not remain behind the PSP. 7. Move the PSP into position as indicated by the project submittal drawings; lining up the top edge of the PSP with the top edge of the hood. Remove the protective coating from the back of the PSP. See Figure 10. 8. Install the threaded rod into the PSP hanging angles and use heavy duty nuts to secure the connection. Adjust tension on hanging rods to position PSP so it fits flush with the hood. NOTE: Do not apply too much tension; otherwise, a -gap between the PSP and -Hood will be created at the bottom. 9. Install additional PSPs, if applicable, in the same manner. 10. Where applicable, use sheet metal screws to secure the PSP attaching bracket on top of side PSPs to front PSP. See Figure 11. 11. Caulk the seams between the hood(s) and each PSP assembly, as well as between adjacent PSP assemblies (if applicable) after the hood(s) and hood accessories have been installed. An isometric view of the hood assembly for a model PSPFBSS is shown in Figure 12. PSP Installation on Model PSPFSS yyLL SIDE PSP SIQPS LmSE itR �� Ae?iE, f�LO WSTAUATOpO Figure 10 19 PSP ATTACW.G BRACKET