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HomeMy WebLinkAboutOROVILLE GOLD LLC REPORT OF COMPOSTING SITE INFORMATIONOroville Gold LLC Report of Composting Site Information Presented to: Butte County Public Health Environmental Health Division 202 Mira Loma Drive Oroville, CA 95965 (530) 538-7281 Presented by: SCS ENGINEERS 3843 Brickway Boulevard, Suite 208 Santa Rosa, CA (707) 546-9461 May 2009 File No. 012.03196.01 Offices Nationwide www.scsengineers.com 6 1 .3 r F � s 1 Oroville Gold LLC Report of Composting Site Information Presented to: Butte County Public Health Environmental Health Division 202 Mira Loma Drive Oroville, CA 95965 (530) 538-7281 Presented by: SCS ENGINEERS 3843 Brickway Boulevard, Suite 208 Santa Rosa, CA (707) 546-9461 May 2009 File No. 012.03196.01 Offices Nationwide www.scsengineers.com Oroville Gold LIMITATIONS AND DISCLAIMER This report has been prepared on behalf of Oroville Gold LLC (OG) with specific application to the proposed OG composting facility located in Oroville; California. This report is prepared in accordance with the care and skill generally exercised by reputable professionals, under similar circumstances,'in this or similar localities. No other warranty, either expressed or implied, is made as to the professional advice presented herein. Changes in Site use and conditions may occur, due to variations in rainfall, temperature, water usage, or other factors. Additional information that was not available to the consultant at the time of this report or changes that may have occurred on the Site or in the surrounding area may result in modification to the Site that would impact the summary presented herein. This report is not a legal opinion. We look forward to continuing to work with you on this project and trust this report provides the information you require at this time. If you have any questions or need additional information, .please call Jane Gaskell at SCS Engineers (707) 546-9461. Jane Gaskell Date Project Manager Linda Taverner, Project Director Date Vice President Oroville ii RCSI California I O,uvi||e Gold Table of Contents Section Page �List o{Attachments ............................................................................................................................................ iii List ofAcronyms and Abbreviations .............................................................................................................. iy l Introduction ......................................................... ' 3 Site Locotion`.............................................................................................................................................. 3' Facility Location Map _'---__.__—.—..._,__.__--.-.._.---,.__—__-2 Fod| Lo . 2 - -5urroon6ingLon6Use Surrounding Land Use..___—_._.__—'___._--______-__.__—__'.2, 3 Quantity and Types ofMaterials *u6eAccepted ............................................................................ 3 Average and maximum quantity of individual types of feedstock ........................................... 4 Sources of individual types of'~omereceived daily .................................. ........................... ^.A � Hours ofOperation ................................................................................................. —.._-r_--5 � � 4 ` Composting Foc|8Y ................ 5 . Project Description ................................................................................................................................ 5 Curing............... .............................................................................................................. 7 5, Contingency Plans .___—.___.._-''_—_- —_-- ._7 � � Equipment Failure ' ' 7 - -Unosoo|PeokLoo6ing._.—_' Unusual Peak Loading ...................._--'7 6 Materials Handling Activities ................................................. ._............................................. ............. ' ConfinedUnloading ................................................. ............................................................................ 8 MaterialPreparation ............ ............................................................................................................ 8 Housekeeping ...... --_~—__--..G Quench or ProcessWater ..................................................................... ............................................ 8 7[omposting Facility Controls .......................................................................... ^—___~—_'__'9 Vector Control __—. —_—__'9 NoiseControl .—__.--9 DustControl ........................................................................................................................................ g 8 Health and Safety Program ................................................................ ---.9 Sanitary Facilities —. ..--.—._'—_'--__—.......—_...—_____--_—.._-___9 WaterSupply .................................................................................................................................... 9 gCertification .................................................... .................................................................................... lD LIST OF ATTACHMENTS Figure No. I Site Location Map 2 Site Layout and Operations Map O,ovi||e iii xCS| f �� Cn|i vmia Orovike Gold UST.OF ACRONYMS AND- ABBREVIATIONS ASPS aerated static, piles C:N Carbon to NitrogenRatio . OG Oroville Gold LLC OSHA = Occupdtional-Safetyand Health.Administration . PRWs _ pathogen -reduction windrows RCSI Report of Composting Site.Information SCS — SCS s Engimer WDRs. Waste Discharge Requirements . WMU _ Waste Management*Unit . `. : ' 0raviIIe iv : R C S I California Oroville Gold ' 1 INTRODUCTION This Report of Composting Site Information (RCSI) describes the design and operation of the OG facility. This report describes the facility operation and provides enforcement agency notification information. ' Facility Name: Oroville-Gold, LLC Facility Operator: Mr. Steven Seidenglanz, President Oroville Gold LLC 4801 Feather River Blvd., Building 29 Oroville,'CA 95965 ' (530) 533-1221 (530) 518=8842 - Emergency Number (Steven Seidenglanz) ' (707)489-4821 - Emergency Number (Martin Mileck) Land Owner: Oroville Landfill Properties, LP; Jack M. Steebles LLC, Carol Ann Seidenglanz LLC, and Steven Conn Seidenglanz ' LLC. 4801 Feather River Blvd., Building 29 Oroville, CA 95.965 Facility Location: The site is located southeast of the City of Oroville, Butte County, California. The, facility is located in the NE '/4 of the Palermo 7.5' Quadrangle at the juncture of Sections 29, " 30, 31, and 332, Township 19 North andRange4 East; Mount Diablo Base and Meridian (Figure, 1). The site is - ' bound by Union Pacific and Southern Pacific, railroad rights of way on the west, north, and east, and by•Ophir.Road on the south. Access to the site is from the •south via<.Qphir ' Road and north on the -interior property road. (Figures 1 and 2). SWIS Number: 04 -AA -0009 0 r o v i I I e 1 RCSI ' California. Oroville Gold Enforcement Agency: Tim Snelling Butte .County Health Department 202 Mira Loma Drive Oroville, CA .95965 (530) 891-2727 Authorizing Eligibility: Title 14, Chapter 3.1, Article 1, Section 17857.1. Green Material Composting.Operations and Facilities. The OG facility's goal is to be a major factor in Butte and surrounding counties' compliance with the State diversion mandate and -with the support of the responsible County and State agencies. 2. SITE LOCATION Facility Location Map The general location of the composting facility is shown on Figure 1_. The entire property and property operations are delineated on Figure 2. Facility Layout Description The composting processing area will be 5.5 acres. The composting pad itself will be 3.0 acres and constructed of concrete with the remaining 2.5 acres used for processing. The concrete pad will be sloped to capture the leachate, which will be conveyed to the leachate pond (Figure 2). This will be expanded to include approximately 63 acres after receipt of a full solid waste facility permit. The office, sanitary facilities,and employee parking will be located in the existing buildings located south of WMU-2 and east of the composting activities on 6.7 acres. No composting or processing will occur in this area: The composting processing area is bound on the south, northeast and east by eucalyptus trees, and the internal road to the north. The stormwater flow is southeast to an existing stormwater pond (Figure 2): . Surrounding Land Use The former Louisiana Pacific Sawmill Class 3 landfill is located to the immediate north of the composting operation; Southern Pacific Railroad, with vacant and light industrial land, to the east; Ophir Road and Norcal metal fabrication, a scrap yard, and other light industrial facilities to the south, and Union Pacific Railroad, light industrial and Marysville-Baggett Road located to the west. Oroville 2 RCSI California Oroville Gold 3 QUANTITY AND TYPES OF MATERIALS TO BE ACCEPTED The daily operations at this facility will consist of receiving, processing and composting of compost feedstocks, receiving and processing and stockpiling of other materials, material grinding, turning active compost, materials screening, materials blending, and loading of materials for delivery. General Field office operations, minor laboratory operations, and minor equipment repair and maintenance will also take place on site. Incoming materials will include.wood waste materials currently landfilled in the nearby two former Louisiana Pacific Sawmill Class 3 landfill Waste Management Units (WMUs) #1, and #2 (Figure 2): WMU #4 contains wood ash that ;will also be incorporated into the composting. process. Other materials brought into the facility will include manure from poultry" ranches and dairies; other agricultural material, including plant trimmings, culled fi-uit and green:materials from residential, commercial and industrial sources. These WMUs are being closed under Waste Discharge Requirements/Monitoring & Reporting Program_ for Clean -Closure, Order No. R5- 2007-0042, adopted on May 4, 2007. In order to allow for flexibility in sourcing feedstocks and produce the highest quality compost possible, Oroville Gold will accept all compostable materials, except for those specifically prohibited by state and local enforcement agencies (e.g. whole mammals). By permitting a wide. breadth of feedstocks, the facility provides the community with an effective means of diverting a majority of organic wastes and complying with the waste diversion requirements mandated in AB 939. The high quality compost produced from well -varied feedstocks provides animportant local source of organic amendment and fertilizer for organic farms. Examples of the other types of feedstocks to be accepted include but are not limited to:;Foo_ dT, t materials from every possible source including restaurants, food processing plants; grocery stores, and institutions; fisheries and aquaculture materials; animal materials; including materials from packing plants and slaughterhouses; paper and cardboard, including magazines and- waxed ' cardboard; wood, including source -separated construction and demolition wastes; liquid.: feedstocks such as lactose water, brewery water, wine lees; semi-liquid, feedstocks such.as pear material, olive sludge, and diatomaceous earth; greenwaste from every possible source, including ' fall street collections, landscaping and tree trimming crews, and municipal collections; and, every possible source of agricultural wastes, including dairy and poultry manures, culled fruit, prunings, and grape pomace. 0ravit le 3 RCSI ' California Oroville Gold Average and maximum quantity of individual types of feedstock. ' Assuming the maximum site utilization of 25 acres; with half of the material placed in pathogen - reduction windrows (PRWs) and the other half in.aerated static piles (ASPS), the facility will be able to process approximately 290,000 cubic yards of material at any one time. The.volume of incoming feedstocks may be reduced by a factor of five by the end of the composting process. ' The composting process takes approximately 90 days to complete. Assuming steady state operation (5 cubic yards of material in to 1 cubic yard of material out), the OG compost facility will be able to intake approximately 1,160,000 cubic yards of material a year in order to produce ' 232,000 cubic yards of compost. Sample calculations based on' a compost recipe using five of the most common feedstocks are ' presented below.: All calculations are based on available on-site wood waste and a Carbon to Nitrogen- Ratio (C:N) ' of 30:1 for composting. This basis provides a mass ratio of 1.1: 1 1: 1: 1 of wood waste: cattle manure: poultry manure: green waste:.fiuit waste.' This ratio may be adjusted depending on material availability. Estimated daily tonnage is.calculated by dividing the tonnage.needed to ' create 232,000 cubic yards of finished compost by 365 days. Wood waste (532 lbs/cubic yd): 57.3 tons/day ' Cattle manure (1458 lbs/cubic yd): 51:8 tons/day Poultry manure (1400 lbs/cubic yd): 5,1.8 tons/day Green waste (550 lbs/cubic yd):. 51.8 tons/day ' Fruit waste (1200 lbs/cubic yd): 51.8 tons/day This gives a total estimated daily tonnage of 264.5. Sources of individual types of waste received daily Probable sources for the five most common feedstocks modeled in (1) are presented below: t• Wood waste:.clean closure site adjacent to the compost facility • Cattle manure: local ranches and dairies ' • Poultrymanure: local poultry farms • Green waste: tree -fruit pruning, landscape maintenance, curbside collections and transfer stations ' • Fruit :waste: local orchard or fruit processing waste Oroville 4 RCSI ' California " T Oroville Gold HOURS OF OPERATION' The compost facility will be operated from 8:00 a.m. until 5:00 p.m., six days per week with the exception of major holidays. 4 COMPOSTING FACILITY OPERATIONS PROJECT DESCRIPTON A portion of the excavated materials from the'WMUs will be delivered to the compost site where they will be blended with the appropriate nitrogen sources (which may include manure from ' poultry ranches and dairies; other agricultural material, including plant trimmings, culled fruit and green materials from residential, commercial and industrial sources; residential and commercial green material; and other material not yet identified from Oroville and the ' surrounding communities), and composted. The finished compost will be sold into various horticultural, landscaping, and erosion control markets. ' OG is .proposing to initiate green material/wood waste composting operations and will be a turned windrow and aerated static pile composting facility. ' An overview of the Facility is provided in the following table: Facility Overview Perimeter Figure 2 Facility Operator Oroville Gold LLC Landowner Oroville Landfill Properties, LP; Jack M. Steebles LLC; Carol Ann Seidenglanz LLC, and Steven Conn Seidenglanz LLC Facility type Fully Permitted Composting Facility Feedstock Green material and wood waste Size of Compost Facility Approximately 5.5"acres during notification and expanding to 63 acres with receipt of a full solid waste permit. Size of entire site Approximately 63 acres Environmental Health Controls California Code of Regulations, Title 14 (Com ostable Material Handling Regulations Water Quality Controls Storm Water Pollution Prevention Plan Waste Discharge Requirements for the Landfill Central Valley Regional Water Quality Control Board (Order #R5-2005-0027) Air Quality Controls Butte County Air Quality Management Board Oroville 5 RCSI California C OrovilleSCS ENGINEERS The following steps comprise the facility operations: Excavating and/or Receiving Compost feedstocks will include excavated wood waste materials from the three WMUs adjacent to the site, and off-site green and agricultural material delivered to the site. The excavated wood materials will be transported to the composting operation using trucks. Incoming: vehicles carrying feedstocks will be received and the site attendant will direct haulers to the receiving area. Load Checking ' The wood :waste and wood ash recovery operation will be conducted at the WMUs.: Excavated material from the WMUs will be separated and handled under the existing WDR.. TheL wood waste and wood ash transported to Oroville Gold from the WMUs will be tested, prior to being accepted at Oroville. Gold, in compliance with the WDR requirements. Loads of material received at the scale will be visually checked based on volume. When off loaded, it will be checked again and any unacceptable material will be reloaded and removed from the facility. ' Grinding ' Where appropriate, incoming feedstocks will be processed using a large grinder, either a dedicated unit or a contract grinder. A front-end loader will be used to feed the material to the grinder. The front-end loader operator performs another visual load check prior to processing .to' ensure that foreign material that may damage any equipment is not loaded into the grinder. It is ' not known how much, of the excavated material will require grinding, if any. Some of the excavated material may be processed using the grinder and sold directly as cogeneration fuel, landscaping material, playground cover, mulch, and/or erosion control materials.. Composting ' Processed and/or excavated feedstock will be formed into windrows for approximately 15 days and then placed in aerated static piles. Water may be added at the beginning of the process and will be added periodically to adjust moisture content. In addition, higher nitrogen feedstocks like ' green material and/or manure may be added to adjust the carbon to nitrogen ratio: Windrows will be turned initially with front-end loaders. The facility may ultimately purchase a specialized windrow turner if volumes/throughputs dictate. Material will undergo a pathogen reduction ' process [five turnings in 15 days during which temperatures are maintained at or above 131° F (550 Q. Residence time of a typical windrow will vary based on management intensity, time of year, weather, and other factors, but will be a minimum of 15 days. A composite sample. will be analyzed for heavy metals, (arsenic, cadmium, chromium, copper, lead, mercury, nickel; ' selenium, and zinc), salmonella, and fecal coliform for every 5,000 cubic yards of compost produced. 1 • Oroville 6 RCSI ' California Oroville Gold Curing/Screening Finished compost may be cured in a discrete curing.pile, or using other accepted techniques. Some compost may be screened according to market demand. Screened compost may be stored on-site. Load out . Finished compost will be loaded into trucks for delivery. Front-end loaders will'be used to load transfer trailers or smaller trucks, which deliver the material to the purchasers. Security The facility is staffed at all times during operating hours and the gates arejo 'ked during. -non operating hours; ' Recordkeeping Daily incoming volume records for all incoming externally -sourced materials and excavated woodwaste will be maintained by the staff. Records of pathogen reduction and heavy metals content will also be. maintained at the facility administration office. The site will keep a Log of . Special Occurrences, which will be used to log any unusual circumstances or activities at the . ' compost site. . 5 CONTINGENCY PLANS ' m E4 ui ent Failure P. ' The facility will initiate operations using common material handling equipment (primarily front= end loaders), which is. easily replaced by rental equipment incase of equipment. failure.. Initially, grinding will occur using contract grinding services. Once the facility purchases a -full-time grinder, contract -grinding services will be used in the case of equipment failure. Unusual Peak Loading ' In an unusual peak -loading situation (of delivered green materials), the facility. could utilize additional contract grinding services for processing capacity. Oroville 7 RCSI California 1 Oroville Gold 6 MATERIALS HANDLING ACTIVITIES Confined Unloading There are no confined unloading activities at the facility. Delivery vehicles are directed to ' appropriate areas by facility personnel. Unloading activities of incoming materials takes place at or near processing locations. Unloading of additive and other materials may occur at storage locations. The high moisture content of most incoming material prevents windblown distribution. Water spray equipment is available at or near unloading areas for dust and particulate suppression as needed ' during dry material unloading. Such materials are covered as required. Material Preparation ' Some materials require grinding prior to incorporation into the windrows, while some do not. Material is ground as necessary. Other materials, specifically lime, require drying before ' stockpiling. This is accomplished by spreading the material out in order to accelerate drying. Some curbside green waste amves in an anaerobic state. This material is ground as soon as possible with more carbonaceous material in order to eliminate the anaerobic conditions. ' Housekeeping ' Materials necessary for the daily operations of the facility are stored in a neat and orderly fashion. Other materials and supplies are either covered or placed in designated areas dedicated to storage or stockpiling. Waste materials that need to be removed from the site are stored until a sufficient quantity is accumulated for economic hauling. Regularly scheduled employee training emphasizes ' the importance of good housekeeping practices, particularly as it relates to health, safety and environmental, quality. Quench or Process Water Water requirements vary widely as a function of ambient conditions and the moisture content of ' incoming feedstocks. Maximum water demand may be as much as 50,000 gallons per day when the . facility is operating at full capacity. This includes sufficient water to maintain adequate moisture levels in the active compost and water for dust suppression. The facility will receive its water from: ' a) The Feather River Water District. b) Oroville Gold will drill a new supply for the composting facility in the future. ' c) Liquids, if present during the landfill recovery operation of the Oroville Landfill Properties, Inc. WMUs will be used on the compost after meeting the Oroville Landfill Properties, LP WDR testing requirements. 1 Oroville 8 RCSI ' California Oro'ville Gold 7 COMPOSTING FACILITY CONTROLS Vector Control Conditions at the facility are not attractive to rats and mice, so they are not anticipated to be a problem. Receipt of fresh manure is not a source of flies unless it remains unprocessed for more than a week, the gestation period for flies. Any manure received at the facility will be processed. as quickly as possible on. arrival at the site. The composting of the manure ensures a total kill of the eggs. Noise Control Equipment noise levels at the facility do not exceed commercially accepted practice. The site is buffered by the surrounding trees, railroad and roadways from the other commercial and industrial operations in the vicinity of the facility. Facility personnel are provided with hearing protection equipment pursuant to State law and Occupational Safety and Health Administration (OSHA) regulations. Dust Control A .water truck is used to wet unpaved portions of the access road and high traffic areas at. the .sit_ a as needed. Water and equipment for dust suppression is available at grinding, screening and dry material unloading operations area. 8 HEALTH AND SAFETY PROGRAM Sanitary Facilities Permanent sanitary facilities are located in the existing building that will be. used: as the OG -office (Figure 2)'. Leased portable toilets will be provided near work areas as needed. Water Supply Portable water is supplied by Feather River Water Corporation. A supply well will be drilled in the future as an additional source of water. Oroville 9 RCSI California Oroville Gold .9 CERTIFICATION OWNER' 1, Steven Seidenglanz of Oroville Gold LL.0 do hereby certify on (date) under penalty of perjury that the information provided in thisapplication and in any attachments is true and accurate to the best of my knowledge and belief: Signature OPERATOR: 1, Steven Seidenglanz of Oroville. Gold LLC do hereby, certify on .. s U� . (date)-under penalty.of perjurythat the information provided: in this application and in any attachments is true and accurate to the best of my knowledge and belief. , Signature Oroville 10 California Oro.viIIe Gold 10 DISTRIBUTION Oregon G I@fi Thermalrto Forebay/Morth,17 n Area p ' T slugarloafPeak 550.0 iiy fr Bidwell) Cany n�G� pg �d" r, rIELSON _tom t o..: 03 771 � Pa>i�-- •a - SITE � ,, u�: 16 1 --4South i a, r Y u } ,and e yrs l 4 `" .•'b: ��'-- (t y I, PALE Rb' Pal nto'� Ur --1 Source of Base Map: DeLORMe 20000 SITE LOCATION MAP PPR° 3843 BRICHWAY BOULEVARD SURE 208 _ - 0 Fr - I MILE SANTA ROSC CA 95403 '- PH. (707)54&-9"1 FAX (707) 544-5789 OROVILLE GOLD LLC FlGURE PRa:Ho: 1AREReY: FO.E ORPHIR ROAD ' 01203916.00 3196SiteLocMap OROVILLE, CALIFORNIA DnTE: 7/17/08 CREATED BY AFv. a'.JM LST � t _ Source of Base Map: DeLORMe 20000 SITE LOCATION MAP PPR° 3843 BRICHWAY BOULEVARD SURE 208 _ - 0 Fr - I MILE SANTA ROSC CA 95403 '- PH. 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' ... , :.+ - •�; ' • a. .F� ` ` +, r, <1 it • ,« r ,r� �� �ra- g.,{y LEGEND APPROXIMATE SITE PROPERTY BOUNDARY ZNl f'' .• . n +`, APPROXIMATE PARCEL BOUNDARY APPROXIMATE LOCATION OF PROPOSED r•. ""' COMPOST AREA GRAPHIC SCALE fa, s `'; • `y3 j 400 0 400 800'+ APPROXIMATE AREA TO BE SURVEYED (TO BE WITHDRAWN FORM W.D.R.) SITE PLAN BASE ON PARCEL MEASUREMENTS• NOT A PRODUCT OF SURVEY. ( IN FEET ) 1' = 400Ft.